Flexible+LEDs
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KAIST Team Develops Flexible Blue Vertical Micro LEDs
A KAIST research team developed a crucial source technology that will advance the commercialization of micro LEDs.
Professor Keon Jae Lee from the Department of Materials Science and Engineering and his team have developed a low cost production technology for thin-film blue flexible vertical micro LEDs (f-VLEDs).
In CES 2018, micro LED TV was spotlighted as a strong candidate for replacing the active-matrix organic light-emitting diode (AMOLED) display. Micro LED is a sub-100 um light source for red, green and blue light, which has advantages of outstanding optical output, ultra-low power consumption, fast response speed, and excellent flexibility.
However, the current display industry has utilized the individual chip transfer of millions of LED pixels, causing high production cost. Therefore, the initial market of micro LED TV will be estimated to ~ a hundred thousand dollars for global premium market.
To widely commercialize micro LEDs for mobile and TV displays, the transfer method of thin film micro LEDs requires a one-time transfer of one million LEDs. In addition, highly efficient thin-film blue micro LED is crucial for a full-color display.
The team developed thin-film red f-VLED in previous projects, and now has realized thousands of thin-film blue vertical micro LEDs (thickness < 2 μm) on plastics using a one-time transfer.
The blue GaN f-VLEDs achieved optical power density (~30 mW/mm2) three times higher than that of lateral micro LEDs, and a device lifetime of 100,000 hours by reducing heat generation. These blue f-VLEDs could be conformally attached to the curved skin and brains for wearable devices, and stably operated by wirelessly transferred electrical energy.
Professor Lee said, “For future micro LEDs, the innovative technology of thin-film transfer, efficient devices, and interconnection is necessary. We plan to demonstrate a full-color micro LED display in smart watch sizes by the end of this year. ”
This research “ Monolithic Flexible Vertical GaN Light‐Emitting Diodes for a Transparent Wireless Brain Optical Stimulator ” led by a PhD candidate Han Eol Lee was published in the June 2018 issue of Advanced Materials.
Figure 1. Schematic image of wireless thin-film blue f-VLED arrays on the brain surface
Figure 2. Photo of high-performance and high-density blue f-VLED arrays
2018.06.18 View 8314 -
Developing Flexible Vertical Micro LED
A KAIST research team led by Professor Keon Jae Lee from the Department of Materials Science and Engineering and Professor Daesoo Kim from the Department of Biological Sciences has developed flexible vertical micro LEDs (f-VLEDs) using anisotropic conductive film (ACF)-based transfer and interconnection technology. The team also succeeded in controlling animal behavior via optogenetic stimulation of the f-VLEDs.
Flexible micro LEDs have become a strong candidate for the next-generation display due to their ultra-low power consumption, fast response speed, and excellent flexibility. However, the previous micro LED technology had critical issues such as poor device efficiency, low thermal reliability, and the lack of interconnection technology for high-resolution micro LED displays.
The research team has designed new transfer equipment and fabricated a f-VLED array (50ⅹ50) using simultaneous transfer and interconnection through the precise alignment of ACF bonding process. These f-VLEDs (thickness: 5 ㎛, size: below 80 ㎛) achieved optical power density (30 mW/mm2) three times higher than that of lateral micro LEDs, improving thermal reliability and lifetime by reducing heat generation within the thin film LEDs.
These f-VLEDs can be applied to optogenetics for controlling the behavior of neuron cells and brains. In contrast to the electrical stimulation that activates all of the neurons in brain, optogenetics can stimulate specific excitatory or inhibitory neurons within the localized cortical areas of the brain, which facilitates precise analysis, high-resolution mapping, and neuron modulation of animal brains. (Refer to the author’s previous ACS Nano paper of “Optogenetic Mapping of Functional Connectivity in Freely Moving Mice via Insertable Wrapping Electrode Array Beneath the Skull.” )
In this work, they inserted the innovative f-VLEDs into the narrow space between the skull and the brain surface and succeeded in controlling mouse behavior by illuminating motor neurons on two-dimensional cortical areas located deep below the brain surface.
Professor Lee said, “The flexible vertical micro LED can be used in low-power smart watches, mobile displays, and wearable lighting. In addition, these flexible optoelectronic devices are suitable for biomedical applications such as brain science, phototherapeutic treatment, and contact lens biosensors.”
He recently established a startup company ( FRONICS Inc. ) based on micro LED technology and is looking for global partnerships for commercialization. This result entitled “ Optogenetic Control of Body Movements via Flexible Vertical Light-Emitting Diodes on Brain Surface ” was published in the February 2018 issue of Nano Energy.
Figure 1. Comparison of μ-LEDs Technology
2018.01.29 View 12135