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Mystery of Biological Plastic Synthesis Machinery Unveiled
Plastics and other polymers are used every day. These polymers are mostly made from fossil resources by refining petrochemicals. On the other hand, many microorganisms naturally synthesize polyesters known as polyhydroxyalkanoates (PHAs) as distinct granules inside cells.
PHAs are a family of microbial polyesters that have attracted much attention as biodegradable and biocompatible plastics and elastomers that can substitute petrochemical counterparts. There have been numerous papers and patents on gene cloning and metabolic engineering of PHA biosynthetic machineries, biochemical studies, and production of PHAs; simple Google search with “polyhydroxyalkanoates” yielded returns of 223,000 document pages. PHAs have always been considered amazing examples of biological polymer synthesis. It is astounding to see PHAs of 500 kDa to sometimes as high as 10,000 kDa can be synthesized in vivo by PHA synthase, the key polymerizing enzyme in PHA biosynthesis. They have attracted great interest in determining the crystal structure of PHA synthase over the last 30 years, but unfortunately without success. Thus, the characteristics and molecular mechanisms of PHA synthase were under a dark veil.
In two papers published back-to-back in Biotechnology Journal online on November 30, 2016, a Korean research team led by Professor Kyung-Jin Kim at Kyungpook National University and Distinguished Professor Sang Yup Lee at the Korea Advanced Institute of Science and Technology (KAIST) described the crystal structure of PHA synthase from Ralstonia eutropha, the best studied bacterium for PHA production, and reported the structural basis for the detailed molecular mechanisms of PHA biosynthesis. The crystal structure has been deposited to Protein Data Bank in February 2016. After deciphering the crystal structure of the catalytic domain of PHA synthase, in addition to other structural studies on whole enzyme and related proteins, the research team also performed experiments to elucidate the mechanisms of the enzyme reaction, validating detailed structures, enzyme engineering, and also N-terminal domain studies among others.
Through several biochemical studies based on crystal structure, the authors show that PHA synthase exists as a dimer and is divided into two distinct domains, the N-terminal domain (RePhaC1ND) and the C-terminal domain (RePhaC1CD). The RePhaC1CD catalyzes the polymerization reaction via a non-processive ping-pong mechanism using a Cys-His-Asp catalytic triad. The two catalytic sites of the RePhaC1CD dimer are positioned 33.4 Å apart, suggesting that the polymerization reaction occurs independently at each site. This study also presents the structure-based mechanisms for substrate specificities of various PHA synthases from different classes.
Professor Sang Yup Lee, who has worked on this topic for more than 20 years, said,
“The results and information presented in these two papers have long been awaited not only in the PHA community, but also metabolic engineering, bacteriology/microbiology, and in general biological sciences communities. The structural information on PHA synthase together with the recently deciphered reaction mechanisms will be valuable for understanding the detailed mechanisms of biosynthesizing this important energy/redox storage material, and also for the rational engineering of PHA synthases to produce designer bioplastics from various monomers more efficiently.”
Indeed, these two papers published in Biotechnology Journal finally reveal the 30-year mystery of machinery of biological polyester synthesis, and will serve as the essential compass in creating designer and more efficient bioplastic machineries.
References:
Jieun Kim, Yeo-Jin Kim, So Young Choi, Sang Yup Lee and Kyung-Jin Kim. “Crystal structure of Ralstonia eutropha polyhydroxyalkanoate synthase C-terminal domain and reaction mechanisms” Biotechnology Journal DOI: 10.1002/biot.201600648
http://onlinelibrary.wiley.com/doi/10.1002/biot.201600648/abstract
Yeo-Jin Kim, So Young Choi, Jieun Kim, Kyeong Sik Jin, Sang Yup Lee and Kyung-Jin Kim. “Structure and function of the N-terminal domain of Ralstonia eutropha polyhydroxyalkanoate synthase, and the proposed structure and mechanisms of the whole enzyme” Biotechnology Journal DOI: 10.1002/biot.201600649
http://onlinelibrary.wiley.com/doi/10.1002/biot.201600649/abstract
2016.12.02 View 10349 -
Making Graphene Using Laser-induced Phase Separation
IBS & KAIST researchers clarify how laser annealing technology can lead to the production of ultrathin nanomaterials
All our smart phones have shiny flat AMOLED (active-matrix organic light-emitting diode) displays. Behind each single pixel of these displays hides at least two silicon transistors which are mass-manufactured using laser annealing technology. While the traditional methods to make the transistors use temperature above 1,000°C, the laser technique reaches the same results at low temperatures even on plastic substrates (melting temperature below 300°C). Interestingly, a similar procedure can be used to generate crystals of graphene. Graphene is a strong and thin nano-material made of carbon, its electric and heat-conductive properties have attracted the attention of scientists worldwide.
Professor Keon Jae Lee of the Materials Science and Engineering Department at KAIST and his research group at the Center for Multidimensional Carbon Materials within the Institute for Basic Science (IBS), as well as Professor Sung-Yool Choi of the Electrical Engineering School at KAIST and his research team discovered graphene synthesis mechanism using laser-induced solid-state phase separation of single-crystal silicon carbide (SiC). This study, available in Nature Communications, clarifies how this laser technology can separate a complex compound (SiC) into its ultrathin elements of carbon and silicon.
Although several fundamental studies presented the effect of excimer lasers in transforming elemental materials like silicon, the laser interaction with more complex compounds like SiC has rarely been studied due to the complexity of compound phase transition and ultra-short processing time.
With high resolution microscope images and molecular dynamic simulations, scientists found that a single-pulse irradiation of xenon chloride excimer laser of 30 nanoseconds melts SiC, leading to the separation of a liquid SiC layer, a disordered carbon layer with graphitic domains (about 2.5 nm thick) on top surface and a polycrystalline silicon layer (about 5 nm) below carbon layer. Giving additional pulses causes the sublimation of the separated silicon, while the disordered carbon layer is transformed into a multilayer graphene.
"This research shows that the laser material interaction technology can be a powerful tool for the next generation of two dimensional nanomaterials," said Professor Lee.
Professor Choi added: "Using laser-induced phase separation of complex compounds, new types of two dimensional materials can be synthesized in the future."
High-resolution transmission electron microscopy shows that after just one laser pulse of 30 nanoseconds, the silicon carbide (SiC) substrate is melted and separates into a carbon and a silicon layer. More pulses cause the carbon layer to organize into graphene and the silicon to leave as gas.
Molecular dynamics simulates the graphene formation mechanism. The carbon layer on the top forms because the laser-induced liquid SiC (SiC (l)) is unstable.
(Press Release by Courtesy of the Institute for Basic Science (IBS))
2016.12.01 View 11501 -
Aerospace Engineering Students Win the Minister's Award
On November 11, 2016, students from KAIST’s Aerospace Engineering Department won the Minister’s Award of Trade, Industry and Energy of Korea at the 14th Research Paper Competition hosted by Korea Aerospace Industries (KAI). The award came with a cash prize of USD 1,200 as well as opportunities to visit international airshows held abroad.
The KAIST students' paper introduced a novel design concept for "a virtual-fighter-pilot system for unmanned combat aerial vehicles to enable them to engage in mass aerial combat."
This was one of the two highest honors given to contestants. A group of students from Korea Aerospace University received the other grand prize from the Minister of Land, Infrastructure and Transport of Korea.
The KAIST team consisted of two doctoral students, Hee-Min Shin and Jae-Hyun Lee, and one Master’s student, Hyun-Gi Kim. Their advisor, Professor “David” Hyunchul Shim, received the Special Achievement Award for his contribution to the paper.
KAI’s competition was established in 2003 to spur academic interest and research in aerospace engineering. Over the past 14 years, contestants have submitted 376 papers, and KAI has published 88 papers. KAI has positioned itself as the host of one of the most prestigious research paper competitions held in Korea in the area of aerospace engineering.
The Korean Society for Aeronautical and Space Sciences, the Korea Aerospace Industries Association, and the Korea Civil Aviation Development Association also sponsored the competition, with the Ministries of Trade, Industry and Energy and of Land, Infrastructure and Transport.
Professor Shim said, “This represents a great honor for our students. In recent years, research in unmanned aerial systems has increased tremendously throughout the world, and I hope KAIST will continue to inspire and innovate research in this field.”
Pictured from left to right are Hee-Min Shin, Jae-Hyun Lee, and Hyun-Gi Kim.
Pictured from right to left are Professor Hyunchul Shim, Hyun-Gi Kim, Hee-Min Shin, and Vice President Sung-Sup Chang of Korea Aerospace Industries.
2016.11.22 View 11937 -
KAIST's Doctoral Student Receives a Hoffman Scholarship Award
Hyo-Sun Lee, a doctoral student at the Graduate School of EEWS (Environment, Energy, Water and Sustainability), KAIST, is a recipient of the 2016 Dorothy M. and Earl S. Hoffman Scholarships presented by the American Vacuum Society (AVS). The award ceremony took place during the Society’s 63rd International Symposium and Exhibition on November 6-11, 2016 in Nashville, Tennessee.
Lee is the first Korean and foreign student to receive this scholarship.
The Hoffman Scholarships were established in 2002 to recognize and encourage excellence in graduate studies in the sciences and technologies of interest to AVS. The scholarships are funded by a bequest from Dorothy M. Hoffman, who was a pioneering member of the Society of Women Engineers and served as the president of AVS in 1974.
Lee received the scholarship for her research that detects hot electrons from chemical reactions on catalytic surface using nanodevices. Nano Letters, an academic journal published by the American Chemical Society, described her work in its February 2016 issue as a technology that allows quantitative analysis of hot electrons by employing a new nanodevice and therefore helps researchers understand better the mechanism of chemical reactions on nanocatalytic surface. She also published her work to detect the flow of hot electrons that occur on metal nanocatalytic surface during hydrogen oxidation reactions in Angewandte Chemie.
Lee said, “I am pleased to receive this honor from such a world-renowned academic society. Certainly, this will be a great support for my future study and research.”
Founded in 1953, AVS is an interdisciplinary, professional society composed of approximately 4,500 members worldwide. It supports networking among academic, industrial, government, and consulting professionals involved in a range of established and emerging science and technology areas such as chemistry, physics, engineering, business, and technology development.
2016.11.17 View 9939 -
Professor Lee Co-chairs the Global Future Councils on Biotechnology of the WEF
The World Economic Forum (WEF) established a new global network of the world’s leading experts, “The Annual Meeting of the Global Future Councils,” to explore innovative solutions for the most pressing global challenges. The Councils’ first meeting took place on November 13-14, 2016, in Dubai, the United Arab Emirates (UAE). Some 25 nations joined as member states. The Councils have 35 committees.
Over 700 global leaders in business, government, civil society and academia gathered at the inaugural meeting to “develop ideas and strategies to prepare the world for the Fourth Industrial Revolution, with topics including smart cities, robotics, and the future of mobility,” according to a statement issued by the WEF.
Distinguished Professor Sang Yup Lee of Chemical and Biomolecular Engineering at KAIST was appointed to co-chair one of the Councils' committees, The Annual Meeting of the Global Future Councils on Biotechnology, for two years. The other chairperson is Dr. Feng Zhang, a professor of Biomedical Engineering at the Massachusetts Institute of Technology (MIT), who played a critical role in the development of optogenetics and CRISPR technologies.
The Biotechnology Committee consists of 24 globally recognized professionals in life sciences, law, ethics and policy including Thomas Connelly, the executive director of the American Chemical Society, Tina Fano, the executive vice president of Novozymes, and Mostafa Ronaghi, the chief technology officer of Illumina.
Professor Lee also serves as a committee member of The Annual Meeting of the Global Future Councils on the Fourth Industrial Revolution.
“Life sciences and engineering will receive more attention as a key element of the Fourth Industrial Revolution that the global society as a whole has been experiencing now. Together with thought leaders gathered worldwide, I will join the international community’s concerted efforts to address issues of importance that impact greatly on the future of humanity,” Professor Lee said.
In addition, Professor Lee received the James E. Bailey Award 2016 from The Society for Biological Engineering on November 15, 2016. He is the first Asian researcher to be recognized for his contributions to the field of biotechnology.
2016.11.15 View 9507 -
Technology to Allow Non-Magnetic Materials to Have Magnetic Properties by Professor Chan-Ho Yang
Professor Chan-Ho Yang and his research team from the Department of Physics at KAIST have developed a technology that allows non-magnetic materials to have magnetic properties or, in reverse, to remove magnetic properties from a magnet using an electric field.
Based on this research, it is expected that if magnetic-material-based data storage is developed, applications for high-speed massive data transfer will be possible.
The results of this research, with Ph.D. candidate Byung-Kwon Jang as the first author, were published online in Nature Physics on October 3.
Very small magnets exist inside of any materials. If the direction of the minuscule magnets is dis-aligned, pointing multiple directions, it is non-magnetic. If the direction is aligned in a certain direction, the material holds magnetic property just like any magnet we normally see.
Data storage capacity technology has rapidly advanced to the point where we can easily get a portable hard disk drive (HDD) with terabyte-level storage; however, the increase in storage is inevitably followed by slower data access speed for a storage device. Although HDDs are currently the most widely used data storage devices, their technical applications are limited due to their slow data access speed.
Other methods such as solid-state drives (SSDs), floating gates, and resistive switching have been developed as alternatives. Yet, they leave tracks every time data is written, and this can cause fatigue cumulative damage.
There have been many attempts to compose cells—the smallest data storage space on a storage device—with magnetic materials as that would enable faster data access speeds and remove fatigue cumulative damage. Generally, the techniques tried by researchers were to use induced magnetic fields through current flow. However, magnetic fields are very difficult to shield and can affect a large area. As a result, they alternate the magnetic property of adjacent cells. Because each cell cannot be adjusted one by one, it cannot also be arranged in a certain direction, and therefore, it is hard to change the magnetic state.
Professor Yang and his team adjusted the magnetic state by using magnetoelectric interaction to deal with this issue. Instead of using magnetic fields, magnetoelectric interaction is a method that uses an electric field to adjust the magnetic state. It has the advantage of smaller energy consumption as well.
Professor Yang's team demonstrated that cells facing random directions can be arranged in a certain direction by only inducing an electric field. In addition, the reverse was also proved to be feasible.
Until this research, most cases of previous findings were only feasible at extremely low temperatures or high temperatures, but the technology developed by the research team is practicable at room temperature by manipulating chemical pressure. It allows for a reversible magnetic state, and moreover, is non-volatile. Therefore, the results of this research are expected to provide the basis for developing next-generation information storage device.
Professor Yang said, “The changes in the electric magnetic state will be accompanied by entropy changes” and added, “Our research is expected to open new potential for future applications not only for magnetoelectric devices, but also for thermoelectric effect.”
This research has been worked on jointly with Dr. Si-Yong Choi from the Korea Institute of Materials Science, Prof. Yoon-Hee Jeong from the Pohang University of Science and Technology, Dr. Tae-Yeong Koo from the Pohang Accelerator Laboratory, Dr. Kyung-Tae Ko from the Max Planck Institute for Chemical Physics of Solids, Dr. Jun-Sik Lee and Dr. Hendrik Ohldag from the SLAC National Accelerator Laboratory of the United States, and Prof. Jan Seidel from the University of New South Wales of Australia.
The research was supported by the Mid-Career Researcher Program of the National Research Foundation of Korea, Global Research Network Support Project, Leading Research Center Support Project (Condensed Quantum Coherence Research Center), Global Frontier Project (Hybrid Interface Materials Research Group), and others.
Picture: The concept graphic for the electric-field-induced magnetic phase switching the magnetic direction
2016.11.04 View 8022 -
Professor Shin's Team Receives the Best Software Defined Network Solution Showcase Award
Professor Seungwon Shin of the Electrical Engineering School at KAIST and his research team won the Best Software Defined Networking (SDN) Solution Showcase Award hosted by the SDN World Congress, one of the biggest network summits held in Europe with over 2,000 participants. This year the conference took place in The Hague, the Netherlands, October 10-14, 2016.
SDN is an approach to computer networking that allows network administrators to respond quickly to changing business requirements via a centralized control console and to support the dynamic, scalable computing and storage needs of more modern computing environments such as data centers.
Collaborating with researchers from Queen’s University in the United Kingdom and Huawei, a global information and communications technology solutions provider in China, Professor Shin’s team, which is led by doctoral students Seungsoo Lee, Changhoon Yoon, and Jaehyun Nam, implemented a SDN security project called “DELTA.” ATTORESEARCH, a Korean SDN architecture and applications provider, conducted testing and verification for the project.
DELTA is a new SDN security evaluation framework with two main functions. It can automatically recognize attack cases against SDN elements across diverse environments and can assist in identifying unknown security problems within a SDN deployment.
The DELTA project consists of a control plane, the part of a network that carries signaling traffic and is responsible for routing; a data plane, the part of a network that carries user traffic; and a control channel that connects the two aforementioned planes. These three components have their own agents installed, which are all controlled by an agent manger. The agent manger can automatically detect any spots where the network security is weak.
Specifically, the project aimes to defense attacks against OpenFlow protocol, one of the first SDN standards; SDN controllers, a network operating system that is based on protocols; and network switch devices that use OpenFlow protocol.
The DELTA project was registered with the Open Networking Foundation, a user-driven organization dedicated to the promotion and adoption of SDN through open standards development, as an open source SDN security evaluation tool. This project is the only open source SDN which has been led by Korean researchers.
The SDN World Congress 2016 recognized the need for and importance of the DELTA project by conferring upon it the Best Solution Showcase Award. The Open Networking Foundation also widely publicized this award news.
Professor Shin said:
“In recent years, SDN has been attracting a large amount of interest as an emerging technology, but there still have not many SDN projects in Korea. This award acknowledges the advancement of Korean SDN technology, showing the potential for Korea to become a leader in SDN research.”
Picture: Major Components of the DELTA Project: Agents and Agent Manger
2016.10.25 View 8914 -
2016 KAIST EEWS Workshop
The Energy, Environment, Water and Sustainability (EEWS) Graduate School of KAIST hosted a workshop entitled “Progress and Perspectives of Energy Science and Technology” on October 20, 2016. The workshop took place at the Fusion Hall of the KAIST Institute on campus.
About 400 experts in energy science and engineering participated in the event. Eight globally recognized scientists introduced the latest research trends in nanomaterials, energy theory, catalysts, and photocatalysts and led discussions on the current status and prospects of EEWS.
Professors Yi Cui of Stanford University, an expert in nanomaterials, and William A. Goddard of California Institute of Technology presented their research experiments on materials design and recent results on the direction of theory under the topics of energy and environment.
Dr. Miquel Salmeron, a former head of the Material Science Division of Lawrence Berkeley National Laboratory, and Professor Yuichi Ikuhara of Tokyo University introduced their analysis of catalysts and energy matters at an atomic scale.
Professor Sukbok Chang of the Chemistry Department at KAIST, a deputy editor of ACS Catalysis and the head of the Center for Catalytic Hydrocarbon Functionalizations at the Institute of Basic Science, and Professor Yang-Kook Sun of Energy Engineering at Hanyang University, who is also a deputy editor of ACS Energy Letters, presented their latest research results on new catalytic reaction development and energy storage.
The workshop consisted of three sections which addressed the design of energy and environment materials; analysis of energy and catalytic materials; and energy conversion and catalysts.
The EEWS Graduate School was established in 2008 with the sponsorship of the Korean government’s World Class University (WCU) project to support science education in Korea. Professor J. Fraser Stoddart, the winner of the 2016 Nobel Prize in Chemistry, was previously worked at the KAIST EEWS Graduate School as a WCU visiting professor for two years, from 2011 to 2013. Professor Ali Coskun, who was a postdoctoral researcher in the laboratory of Professor Stoddart, now teaches and conducts research as a full-time professor at the graduate school.
Dean Yousung Jung of the EEWS Graduate School said:
“This workshop has provided us with a meaningful opportunity to engage in discussions on energy science and technology with world-class scholars from all around the world. It is also a good venue for our graduate school to share with them what we have been doing in research and education.”
2016.10.20 View 12874 -
KAIST Signs an Agreement with CSC for Cooperation
KAIST and the China Scholarship Council (CSC) established a memorandum of understanding (MOU) to support the admission of Chinese students to KAIST on October 5, 2016 in Seoul. KAIST is the only institution in Korea made such agreement with the CSC.
Affiliated with the Ministry of Education of China, the CSC is a non-profit institution that provides financial assistance to Chinese students to study abroad and to internationals wishing to study in China. The CSC has supported 500,000 Chinese students for their studying and living in a foreign country, and this year alone, it provided outbound Chinese students with scholarships of approximately USD 100 million.
Under the MOU, Chinese students admitted to KAIST’s master’s and doctoral programs will receive finical support from CSC, including monthly stipends and roundtrip airfare from China to Korea.
President Sung-Mo Kang of KAIST said, “This is a great opportunity for us because we can invite more outstanding Chinese students. They will make our campus more diverse and global, while their academic experiences will become richer with KAIST’s offerings in education and research. I hope many Chinese students will capitalize on this chance to come to KAIST for their advanced degrees in science and technology.”
In the picture below, President Steve Kang of KAIST, on the right, is pictured with Secretary General Liu Jinghui of China Scholarship Council.
2016.10.19 View 6782 -
Extremely Thin and Highly Flexible Graphene-Based Thermoacoustic Speakers
A joint research team led by Professors Jung-Woo Choi and Byung Jin Cho of the School of Electrical Engineering and Professor Sang Ouk Kim of the Material Science and Engineering Department, all on the faculty of the Korea Advanced Institute of Science and Technology (KAIST), has developed a simpler way to mass-produce ultra-thin graphene thermosacoustic speakers.
Their research results were published online on August 17, 2016 in a journal called Applied Materials & Interfaces. The IEEE Spectrum, a monthly magazine published by the Institute of Electrical and Electronics Engineers, reported on the research on September 9, 2016, in an article titled, “Graphene Enables Flat Speakers for Mobile Audio Systems.” The American Chemical Society also drew attention to the team’s work in its article dated September 7, 2016, “Bringing Graphene Speakers to the Mobile Market.”
Thermoacoustic speakers generate sound waves from temperature fluctuations by rapidly heating and cooling conducting materials. Unlike conventional voice-coil speakers, thermoacoustic speakers do not rely on vibrations to produce sound, and thus do not need bulky acoustic boxes to keep complicated mechanical parts for sound production. They also generate good quality sound in all directions, enabling them to be placed on any surface including curved ones without canceling out sounds generated from opposite sides.
Based on a two-step, template-free fabrication method that involved freeze-drying a solution of graphene oxide flakes and the reduction/doping of oxidized graphene to improve electrical properties, the research team produced a N-doped, three-dimensional (3D), reduced graphene oxide aerogel (N-rGOA) with a porous macroscopic structure that permitted easy modulation for many potential applications.
Using 3D graphene aerogels, the team succeeded in fabricating an array of loudspeakers that were able to withstand over 40 W input power and that showed excellent sound pressure level (SPL), comparable to those of previously reported 2D and 3D graphene loudspeakers.
Choong Sun Kim, the lead author of the research paper and a doctoral student in the School of Electrical Engineering at KAIST, said:
“Thermoacoustic speakers have a higher efficiency when conducting materials have a smaller heat capacity. Nanomaterials such as graphene are an ideal candidate for conductors, but they require a substrate to support their extremely thinness. The substrate’s tendency to lose heat lowers the speakers’ efficiency. Here, we developed 3D graphene aerogels without a substrate by using a simple two-step process. With graphene aerogels, we have fabricated an array of loudspeakers that demonstrated stable performance. This is a practical technology that will enable mass-production of thermosacoustic speakers including on mobile platforms.”
The research paper is entitled “Application of N-Doped Three-Dimensional Reduced Graphene Oxide Aerogel to Thin Film Loudspeaker.” (DOI: 10.1021/acsami.6b03618)
Figure 1: A Thermoacoustic Loudspeaker Consisted of an Array of 16 3D Graphene Aerogels
Figure 2: Two-step Fabrication Process of 3D Reduced Graphene Oxide Aerogel Using Freeze-Drying and Reduction/Doping
Figure 3: X-ray Photoelectron Spectroscopy Graph of the 3D Reduced Graphene Oxide Aerogel and Its Scanning Electron Microscope Image
2016.10.05 View 13976 -
Direct Utilization of Elemental Sulfur for Microporous Polymer Synthesis
Using elemental sulfur as an alternative chemical feedstock, KAIST researchers have produced novel microporous polymers to sift CO2 from methane in natural-gas processing.
Methane, a primary component of natural gas, has emerged recently as an important energy source, largely owing to its abundance and relatively clean nature compared with other fossil fuels. In order to use natural gas as a fuel, however, it must undergo a procedure called “hydrodesulfurization” or “natural gas sweetening” to reduce sulfur-dioxide emissions from combustion of fossil fuels. This process leads to excessive and involuntary production of elemental sulfur. Although sulfur is one of the world’s most versatile and common elements, it has relatively few large-scale applications, mostly for gunpowder and sulfuric acid production.
Thus, the development of synthetic and processing methods to convert sulfur into useful chemicals remains a challenge. A research team led by Professor Ali Coskun from the Graduate School of EEWS (Energy, Environment, Water and Sustainability) at Korea Advanced Institute of Science and Technology (KAIST) has recently introduced a new approach to resolving this problem by employing elemental sulfur directly in the synthesis of microporous polymers for the process of natural-gas sweetening.
Natural gas, containing varying amounts of carbon dioxide (CO2) and hydrogen sulfide (H2S), is generally treated with amine solutions, followed by the regeneration of these solutions at increased temperatures to release captured CO2 and H2S. A two-step separation is involved in removing these gases. The amine solutions first remove H2S, and then CO2 is separated from methane (CH4) with either amine solutions or porous sorbents such as microporous polymers.
Using elemental sulfur and organic linkers, the research team developed a solvent and catalyst-free strategy for the synthesis of ultramicroporous benzothiazole polymers (BTAPs) in quantitative yields. BTAPs were found to be highly porous and showed exceptional physiochemical stability. In-situ chemical impregnation of sulfur within the micropores increased CO2 affinity of the sorbent, while limiting diffusion of CH4. BTAPs, as low-cost, scalable solid-sorbents, showed outstanding CO2 separation ability for flue gas, as well as for natural and landfill gas conditions.
The team noted that: “Each year, millions of tons of elemental sulfur are generated as a by-product of petroleum refining and natural-gas processing, but industries and businesses lacked good ideas for using it. Our research provides a solution: the direct utilization of elemental sulfur into the synthesis of ultramicroporous polymers that can be recycled back into an efficient and sustainable process for CO2 separation. Our novel polymeric materials offer new possibilities for the application of a little-used natural resource, sulfur, to provide a sustainable solution to challenging environmental issues.”
This work was published online in Chem on September 8, 2016 and also highlighted in C&EN (Chemical & Engineering News) by the American Chemical Society (ACS) on September 19, 2016. The research paper was entitled “Direct Utilization of Elemental Sulfur in the Synthesis of Microporous Polymers for Natural Gas Sweetening.” (DOI: 10.1016/j.chempr.2016.08.003)
Figure 1. A Schematic Image of Direct Utilization of Elemental Sulfur
This image shows direct utilization of elemental sulfur in the synthesis of microporous polymers and its gas separation performance.
Figure 2. BTAP’s Breakthrough Experiment under Pre-mixed Gas Conditions
This data presents the breakthrough measurements for CO2-containing binary gas-mixture streams with different feed-gas compositions to investigate the CO2 capture capacity of ultramicroporous benzothiazole polymers (BTAPs) for large-scale applications under simulated conditions of natural and landfill gases.
2016.10.05 View 9122 -
Continuous Roll-Process Technology for Transferring and Packaging Flexible Large-Scale Integrated Circuits
A research team led by Professor Keon Jae Lee from KAIST and by Dr. Jae-Hyun Kim from the Korea Institute of Machinery and Materials (KIMM) has jointly developed a continuous roll-processing technology that transfers and packages flexible large-scale integrated circuits (LSI), the key element in constructing the computer’s brain such as CPU, on plastics to realize flexible electronics.
Professor Lee previously demonstrated the silicon-based flexible LSIs using 0.18 CMOS (complementary metal-oxide semiconductor) process in 2013 (ACS Nano, “In Vivo Silicon-based Flexible Radio Frequency Integrated Circuits Monolithically Encapsulated with Biocompatible Liquid Crystal Polymers”) and presented the work in an invited talk of 2015 International Electron Device Meeting (IEDM), the world’s premier semiconductor forum.
Highly productive roll-processing is considered a core technology for accelerating the commercialization of wearable computers using flexible LSI. However, realizing it has been a difficult challenge not only from the roll-based manufacturing perspective but also for creating roll-based packaging for the interconnection of flexible LSI with flexible displays, batteries, and other peripheral devices.
To overcome these challenges, the research team started fabricating NAND flash memories on a silicon wafer using conventional semiconductor processes, and then removed a sacrificial wafer leaving a top hundreds-nanometer-thick circuit layer. Next, they simultaneously transferred and interconnected the ultrathin device on a flexible substrate through the continuous roll-packaging technology using anisotropic conductive film (ACF). The final silicon-based flexible NAND memory successfully demonstrated stable memory operations and interconnections even under severe bending conditions. This roll-based flexible LSI technology can be potentially utilized to produce flexible application processors (AP), high-density memories, and high-speed communication devices for mass manufacture.
Professor Lee said, “Highly productive roll-process was successfully applied to flexible LSIs to continuously transfer and interconnect them onto plastics. For example, we have confirmed the reliable operation of our flexible NAND memory at the circuit level by programming and reading letters in ASCII codes. Out results may open up new opportunities to integrate silicon-based flexible LSIs on plastics with the ACF packing for roll-based manufacturing.”
Dr. Kim added, “We employed the roll-to-plate ACF packaging, which showed outstanding bonding capability for continuous roll-based transfer and excellent flexibility of interconnecting core and peripheral devices. This can be a key process to the new era of flexible computers combining the already developed flexible displays and batteries.”
The team’s results will be published on the front cover of Advanced Materials (August 31, 2016) in an article entitled “Simultaneous Roll Transfer and Interconnection of Silicon NAND Flash Memory.” (DOI: 10.1002/adma.201602339)
YouTube Link: https://www.youtube.com/watch?v=8OJjAEm27sw
Picture 1: This schematic image shows the flexible silicon NAND flash memory produced by the simultaneous roll-transfer and interconnection process.
Picture 2: The flexible silicon NAND flash memory is attached to a 7 mm diameter glass rod.
2016.09.01 View 11628