materials
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Semiconductor Photonic Nanocavities on Paper Substrates
Professor Yong-Hoon Cho of the Department of Physics and his team at KAIST have developed a semiconductor photonic nanocavity laser that can operate on a paper substrate.
The researchers hope that this novel method, which involves transferring nano-sized photonic crystal particles onto a paper substrate with high absorptiveness, will enable the diagnoses of various diseases by using high-tech semiconductor sensors at low cost.
The results of this research were published in the November 17th, 2016, issue of Advanced Materials.
Photonic crystals, which utilize light as a medium to provide high bandwidths, can transfer large amounts of information. Compared with their electronic counterparts, photonic crystals also consume less energy to operate.
Normally, semiconductor photonic particles require substrates, which play only a passive role in the assembly and endurance of individual, functional photonic components. These substrates, however, are bulky and environmentally hazardous as they are made up of non-biodegradable materials.
The research team overcame these two shortcomings by replacing a semiconductor substrate with standard paper. The substrate’s mass was reduced considerably, and because paper is made from trees, it degrades. Paper can be easily and cheaply acquired from our surroundings, which drastically reduces the unit cost of semiconductors.
In addition, paper possesses superior mechanical characteristics. It is flexible and can be repeatedly folded and unfolded without being torn. These are traits that have long been sought by researchers for existing flexible substrates.
The research team used a micro-sized stamp to detach photonic crystal nanobeam cavities selectively from their original substrate and transfer them onto a new paper substrate. Using this technique, the team removed nanophotonic crystals that had been patterned (using a process of selectively etching circuits onto a substrate) onto a semiconductor substrate with a high degree of integration, and realigned them as desired on a paper substrate.
The nanophotonic crystals that the team combined with paper in this research were 0.5 micrometers in width, 6 micrometers in length, and 0.3 micrometers in height—about one-hundredth of the width of a single hair (0.1 millimeter).
The team also transferred their photonic crystals onto paper with a fluid channel, which proved that it could be used as a refractive index sensor. As can be seen in current commercial pregnancy diagnosis kits, paper has high absorptiveness. Since photonic crystal particles have high sensitivity, they are highly suitable for applications such as sensors.
Professor Cho stated that “by using paper substrates, this technology can greatly contribute to the rising field of producing environmentally-friendly photonic particles” and “by combining inexpensive paper and high-performance photonic crystal sensors, we can obtain low prices as well as designing appropriate technologies with high performance.”
Dr. Sejeong Kim of the Department of Physics participated in this study as the first author, and Professor Kwanwoo Shin of Sogang University and Professor Yong-Hee Lee of KAIST also took part in this research. The research was supported by the National Research Foundation’s Mid-Career Researcher Program, and the Climate Change Research Hub of KAIST.
Figure 1. Illustration of photonic crystal lasers on paper substrates
Figure 2. Photonic crystal resonator laser and refractive index sensor operating on paper substrates
2017.03.01 View 7029 -
EEWS Graduate School Team Receives the S-Oil Best Paper Award
Professor Hyungjun Kim and Dr. He-Young Shin from the EEWS (Energy, Environment, Water and Sustainability) Graduate School at KAIST received the Best Paper Award in Chemistry from S-Oil, a Korean petroleum and refinery company, on November 29, 2016.
Established in 2011, the S-Oil Best Paper Awards are bestowed annually upon ten young scientists in the fields of five basic sciences: mathematics, physics, chemistry, biology, and earth science. The scientists are selected at the recommendation of the Korean Academy of Science and Technology and the Association of Korean Universities. The awards grant a total of USD 230,000 for research funding.
Dr. Shin, the lead author of the awarded research paper, said, “My research interest has been catalyst studies based on theoretical chemistry. I am pleased to accept this award that will support my studies, and will continue to research catalyst design that can predict parameters and integrate them into catalytic systems.”
Professor Hyungjun Kim (left) and Dr. He-Young Shin (right)
2016.12.23 View 8342 -
Extremely Thin and Highly Flexible Graphene-Based Thermoacoustic Speakers
A joint research team led by Professors Jung-Woo Choi and Byung Jin Cho of the School of Electrical Engineering and Professor Sang Ouk Kim of the Material Science and Engineering Department, all on the faculty of the Korea Advanced Institute of Science and Technology (KAIST), has developed a simpler way to mass-produce ultra-thin graphene thermosacoustic speakers.
Their research results were published online on August 17, 2016 in a journal called Applied Materials & Interfaces. The IEEE Spectrum, a monthly magazine published by the Institute of Electrical and Electronics Engineers, reported on the research on September 9, 2016, in an article titled, “Graphene Enables Flat Speakers for Mobile Audio Systems.” The American Chemical Society also drew attention to the team’s work in its article dated September 7, 2016, “Bringing Graphene Speakers to the Mobile Market.”
Thermoacoustic speakers generate sound waves from temperature fluctuations by rapidly heating and cooling conducting materials. Unlike conventional voice-coil speakers, thermoacoustic speakers do not rely on vibrations to produce sound, and thus do not need bulky acoustic boxes to keep complicated mechanical parts for sound production. They also generate good quality sound in all directions, enabling them to be placed on any surface including curved ones without canceling out sounds generated from opposite sides.
Based on a two-step, template-free fabrication method that involved freeze-drying a solution of graphene oxide flakes and the reduction/doping of oxidized graphene to improve electrical properties, the research team produced a N-doped, three-dimensional (3D), reduced graphene oxide aerogel (N-rGOA) with a porous macroscopic structure that permitted easy modulation for many potential applications.
Using 3D graphene aerogels, the team succeeded in fabricating an array of loudspeakers that were able to withstand over 40 W input power and that showed excellent sound pressure level (SPL), comparable to those of previously reported 2D and 3D graphene loudspeakers.
Choong Sun Kim, the lead author of the research paper and a doctoral student in the School of Electrical Engineering at KAIST, said:
“Thermoacoustic speakers have a higher efficiency when conducting materials have a smaller heat capacity. Nanomaterials such as graphene are an ideal candidate for conductors, but they require a substrate to support their extremely thinness. The substrate’s tendency to lose heat lowers the speakers’ efficiency. Here, we developed 3D graphene aerogels without a substrate by using a simple two-step process. With graphene aerogels, we have fabricated an array of loudspeakers that demonstrated stable performance. This is a practical technology that will enable mass-production of thermosacoustic speakers including on mobile platforms.”
The research paper is entitled “Application of N-Doped Three-Dimensional Reduced Graphene Oxide Aerogel to Thin Film Loudspeaker.” (DOI: 10.1021/acsami.6b03618)
Figure 1: A Thermoacoustic Loudspeaker Consisted of an Array of 16 3D Graphene Aerogels
Figure 2: Two-step Fabrication Process of 3D Reduced Graphene Oxide Aerogel Using Freeze-Drying and Reduction/Doping
Figure 3: X-ray Photoelectron Spectroscopy Graph of the 3D Reduced Graphene Oxide Aerogel and Its Scanning Electron Microscope Image
2016.10.05 View 11862 -
Continuous Roll-Process Technology for Transferring and Packaging Flexible Large-Scale Integrated Circuits
A research team led by Professor Keon Jae Lee from KAIST and by Dr. Jae-Hyun Kim from the Korea Institute of Machinery and Materials (KIMM) has jointly developed a continuous roll-processing technology that transfers and packages flexible large-scale integrated circuits (LSI), the key element in constructing the computer’s brain such as CPU, on plastics to realize flexible electronics.
Professor Lee previously demonstrated the silicon-based flexible LSIs using 0.18 CMOS (complementary metal-oxide semiconductor) process in 2013 (ACS Nano, “In Vivo Silicon-based Flexible Radio Frequency Integrated Circuits Monolithically Encapsulated with Biocompatible Liquid Crystal Polymers”) and presented the work in an invited talk of 2015 International Electron Device Meeting (IEDM), the world’s premier semiconductor forum.
Highly productive roll-processing is considered a core technology for accelerating the commercialization of wearable computers using flexible LSI. However, realizing it has been a difficult challenge not only from the roll-based manufacturing perspective but also for creating roll-based packaging for the interconnection of flexible LSI with flexible displays, batteries, and other peripheral devices.
To overcome these challenges, the research team started fabricating NAND flash memories on a silicon wafer using conventional semiconductor processes, and then removed a sacrificial wafer leaving a top hundreds-nanometer-thick circuit layer. Next, they simultaneously transferred and interconnected the ultrathin device on a flexible substrate through the continuous roll-packaging technology using anisotropic conductive film (ACF). The final silicon-based flexible NAND memory successfully demonstrated stable memory operations and interconnections even under severe bending conditions. This roll-based flexible LSI technology can be potentially utilized to produce flexible application processors (AP), high-density memories, and high-speed communication devices for mass manufacture.
Professor Lee said, “Highly productive roll-process was successfully applied to flexible LSIs to continuously transfer and interconnect them onto plastics. For example, we have confirmed the reliable operation of our flexible NAND memory at the circuit level by programming and reading letters in ASCII codes. Out results may open up new opportunities to integrate silicon-based flexible LSIs on plastics with the ACF packing for roll-based manufacturing.”
Dr. Kim added, “We employed the roll-to-plate ACF packaging, which showed outstanding bonding capability for continuous roll-based transfer and excellent flexibility of interconnecting core and peripheral devices. This can be a key process to the new era of flexible computers combining the already developed flexible displays and batteries.”
The team’s results will be published on the front cover of Advanced Materials (August 31, 2016) in an article entitled “Simultaneous Roll Transfer and Interconnection of Silicon NAND Flash Memory.” (DOI: 10.1002/adma.201602339)
YouTube Link: https://www.youtube.com/watch?v=8OJjAEm27sw
Picture 1: This schematic image shows the flexible silicon NAND flash memory produced by the simultaneous roll-transfer and interconnection process.
Picture 2: The flexible silicon NAND flash memory is attached to a 7 mm diameter glass rod.
2016.09.01 View 10162 -
KAIST Team Develops Semi-Transparent Solar Cells with Thermal Mirror Capability
A research team led by KAIST and Sungkyunkwan University professors has created semi-transparent perovskite solar cells that demonstrate high-power conversion efficiency and transmit visible light while blocking infrared light, making them great candidates for solar windows.
Modern architects prefer to build exteriors designed with glass mainly from artistic or cost perspectives. Scientists, however, go one step further and see opportunities from its potential ability to harness solar energy. Researchers have thus explored ways to make solar cells transparent or semi-transparent as a substitute material for glass, but this has proven to be a challenging task because solar cells need to absorb sunlight to generate electricity, and when they are transparent, it reduces their energy efficiency.
Typical solar cells today are made of crystalline silicon, but it is difficult to make them translucent. Semi-transparent solar cells under development use, for example, organic or dye-sensitized materials, but compared to crystalline silicon-based cells, their power-conversion efficiencies are relatively low. Perovskites are hybrid organic-inorganic halide-based photovoltaic materials, which are cheap to produce and easy to manufacture. They have recently received much attention as the efficiency of perovskite solar cells has rapidly increased to the level of silicon technologies in the past few years.
Using perovskites, a Korean research team led by Professor Seunghyup Yoo of the Electrical Engineering School at KAIST and Professor Nam-Gyu Park of the Chemical Engineering School at Sungkyunkwan University developed a semi-transparent solar cell that is highly efficient and, additionally, functions very effectively as a thermal-mirror.
The team has developed a top transparent electrode (TTE) that works well with perovskite solar cells. In most cases, a key to success in realizing semi-transparent solar cells is to find a TTE that is compatible with a given photoactive material system, which is also the case for perovskite solar cells. The proposed TTE is based on a multilayer stack consisting of a metal film sandwiched between a high refractive-index (high-index) layer and an interfacial buffer layer. This TTE, placed as a top-most layer, can be prepared without damaging ingredients used in perovskite solar cells. Unlike conventional transparent electrodes focusing only on transmitting visible light, the proposed TTE plays the dual role of passing through visible light while reflecting infrared rays. The semi-transparent solar cells made with the proposed TTEs exhibited average power conversion efficiency as high as 13.3% with 85.5% infrared rejection.
The team believes that if the semi-transparent perovskite solar cells are scaled up for practical applications, they can be used in solar windows for buildings and automobiles, which not only generate electrical energy but also enable the smart heat management for indoor environments, thereby utilizing solar energy more efficiently and effectively.
This result was published as a cover article in the July 20, 2016 issue of Advanced Energy Materials. The research paper is entitled “Empowering Semi-transparent Solar Cells with Thermal-mirror Functionality.” (DOI: 10.1002/aenm.201502466)
The team designed the transparent electrode (TE) stack in three layers: A thin-film of silver (Ag) is placed in between the bottom interfacial layer of molybdenum trioxide (MoO3) and the top high-index dielectric layer of zinc sulfide (ZnS). Such a tri-layer approach has been known as a means to increase the overall visible-light transmittance of metallic thin films via index matching technique, which is essentially the same technique used for anti-reflection coating of glasses except that the present case involves a metallic layer.
Traditionally, when a TE is based on a metal film, such as Ag, the film should be extremely thin, e.g., 7-12 nanometers (nm), to obtain transparency and, accordingly, to transmit visible light. However, the team took a different approach in this research. They made the Ag TE two or three times thicker (12-24 nm) than conventional metal films and, as a result, it reflected more infrared light. The high refractive index of the ZnS layer plays an essential role in keeping the visible light transmittance of the proposed TTE high even with the relatively thick Ag film when its thickness is carefully optimized for maximal destructive interference, leading to low reflectance (and thus high transmittance) within its visible light range.
The team confirmed the semi-transparent perovskite solar cell’s thermal-mirror function through an experiment in which a halogen lamp illuminated an object for five minutes through three mediums: a window of bare glass, automotive tinting film, and the proposed semi-transparent perovskite solar cell. An infrared (IR) camera took thermal images of the object as well as that of each window’s surface. The object’s temperature, when exposed through the glass window, rose to 36.8 Celsius degrees whereas both the tinting film and the cell allowed the object to remain below 27 Celsius degrees. The tinting film absorbs light to block solar energy, so the film’s surface became hot as it was continuously exposed to the lamp light, but the proposed semi-transparent solar cell stayed cool since it rejects solar heat energy by reflection, rather than by absorption. The total solar energy rejection (TSER) of the proposed cell was as high as 89.6%.
Professor Yoo of KAIST said, “The major contributions of this work are to find transparent electrode technology suitable for translucent perovskite cells and to provide a design approach to fully harness the potential it can further deliver as a heat mirror in addition to its main role as an electrode. The present work can be further fine-tuned to include colored solar cells and to incorporate flexible or rollable form factors, as they will allow for greater design freedom and thus offer more opportunities for them to be integrated into real-world objects and structures such as cars, buildings, and houses.”
The lead authors are Hoyeon Kim and Jaewon Ha, both Ph.D. candidates in the School of Electrical Engineering at KAIST, and Hui-Seon Kim, a student in the School of Chemical Engineering at Sungkyunkwan University. This research was supported mainly by the Climate Change Research Hub Program of KAIST.
Picture 1: Semi-transparent Perovskite Solar Cell
This picture shows a prototype of a semi-transparent perovskite solar cell with thermal-mirror functionality.
Picture 2: A Heat Rejection Performance Comparison Experiment
This picture presents thermal images taken by an infrared camera for comparing the heat rejection performance of bare glass, automotive tinting film, and a semi-transparent perovskite solar cell after being illuminated by a halogen lamp for five minutes.
2016.08.02 View 11450 -
KAIST Develops Transparent Oxide Thin-Film Transistors
With the advent of the Internet of Things (IoT) era, strong demand has grown for wearable and transparent displays that can be applied to various fields such as augmented reality (AR) and skin-like thin flexible devices. However, previous flexible transparent displays have posed real challenges to overcome, which are, among others, poor transparency and low electrical performance. To improve the transparency and performance, past research efforts have tried to use inorganic-based electronics, but the fundamental thermal instabilities of plastic substrates have hampered the high temperature process, an essential step necessary for the fabrication of high performance electronic devices.
As a solution to this problem, a research team led by Professors Keon Jae Lee and Sang-Hee Ko Park of the Department of Materials Science and Engineering at the KAIST has developed ultrathin and transparent oxide thin-film transistors (TFT) for an active-matrix backplane of a flexible display by using the inorganic-based laser lift-off (ILLO) method. Professor Lee’s team previously demonstrated the ILLO technology for energy-harvesting (Advanced Materials, February 12, 2014) and flexible memory (Advanced Materials, September 8, 2014) devices.
The research team fabricated a high-performance oxide TFT array on top of a sacrificial laser-reactive substrate. After laser irradiation from the backside of the substrate, only the oxide TFT arrays were separated from the sacrificial substrate as a result of reaction between laser and laser-reactive layer, and then subsequently transferred onto ultrathin plastics ( thickness). Finally, the transferred ultrathin-oxide driving circuit for the flexible display was attached conformally to the surface of human skin to demonstrate the possibility of the wearable application. The attached oxide TFTs showed high optical transparency of 83% and mobility of even under several cycles of severe bending tests.
Professor Lee said, “By using our ILLO process, the technological barriers for high performance transparent flexible displays have been overcome at a relatively low cost by removing expensive polyimide substrates. Moreover, the high-quality oxide semiconductor can be easily transferred onto skin-like or any flexible substrate for wearable application.”
These research results, entitled “Skin-Like Oxide Thin-Film Transistors for Transparent Displays,”
(http://onlinelibrary.wiley.com/doi/10.1002/adfm.201601296/abstract) were the lead article published in the July 2016 online issue of Wiley’s Advanced Functional Materials.
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References
[1] Advanced Materials, February 12, 2014, Highly-efficient, Flexible Piezoelectric PZT Thin Film Nanogenerator on Plastic Substrates
(http://onlinelibrary.wiley.com/doi/10.1002/adma.201305659/abstract)
[2] Advanced Materials, September 8, 2014, Flexible Crossbar-structured Resistive Memory Arrays on Plastic Substartes via Inorganic-based Laser Lift-off
(http://onlinelibrary.wiley.com/doi/10.1002/adma.201402472/abstract)
Picture 1: A Schamatic Image of Ultrathin, Flexible, and Transparent Oxide Thin-film Transistors
This image shows ultrathin, flexible, and transparent oxide thin-film transistors produced via the ILLO process.
Picture 2: Application of Uultrathin, Flexible, and Transparent Oxide Thin-film Transistors
This picture shows ultrathin, flexible, and transparent oxide thin-film transistors attached to a jumper sleeve and human skin.
2016.08.01 View 11606 -
KAIST, NTU, and Technion Collaborate for Research in Emerging Fields
KAIST, Nanyang Technological University (NTU) of Singapore, and Technion of Israel signed an agreement on April 11, 2016 in Seoul to create a five-year joint research program for some of the most innovative and entrepreneurial areas: robotics, medical technologies, satellites, materials science and engineering, and entrepreneurship. Under the agreement, the universities will also offer dual degree opportunities, exchange visits, and internships.
In the picture from the left, Bertil Andersson of NTU, Sung-Mo Kang of KAIST, and Peretz Lavie of Technion hold the signed memorandum of understanding.
2016.04.14 View 9687 -
Professors Jeon and Choi Receive the Young Scientist Award
Professors Seokwoo Jeon of the Department of Materials Science and Engineering and Jang Wook Choi of the Graduate School of Energy, Environment, Water and Sustainability (EEWS) at KAIST received the Young Scientist Award.
The award ceremony took place at the Korea Press Center in Seoul. Presented by the Ministry of Science, ICT and Future Planning of Korea and the National Academy of Engineering of Korea, the Young Scientist Award is given to outstanding scientists under the age of 40 who have demonstrated excellence in their research in the field of natural science.
Each year the award is given to three scientists in different areas.
Professor Jeon was recognized for his achievement in creating a new property of materials. He studied synthesis and development of low-dimensional nanomaterials and developed a large area nanostructure.
Professor Choi’s research area was to discover optimal materials for rechargeable batteries. By applying his research, he developed rechargeable batteries with high efficiency, making the wearable system more feasible.
2016.01.11 View 10055 -
KAIST and Hanwha Chemical Agree on Research Collaboration
KAIST signed a memorandum of understanding (MOU) with Hanwha Chemical Co., Ltd., a Korean chemical and auto manufacturer, on November 2, 2015 to establish a research center on campus.
The research center, which will be named “KAIST-Hanwha Chemical Future Technology Research Center,” will implement joint research projects for five years beginning from 2016 to develop innovative, green technologies that will help the Korean chemical industry boost its global competitiveness and to nurture top researchers and engineers in chemical engineering.
The research center will lead the development of next-generation petrochemical materials and manufacturing technology and the establishment of pure high-refining processes which are more energy-efficient and environmentally friendly. KAIST and Hanwha will strive to secure new technologies that have the greatest commercialization potential in the global market. They will also establish a scholarship fund for 15 KAIST doctoral students in the Department of Chemical and Biomolecular Engineering.
Many professors from the Chemical and Biomolecular Engineering Department including Distinguished Professor Sang Yup Lee, who was listed in the Top 20 Translational Researchers of 2014 by Nature Biotechnology this year, and Professor Hyunjoo Lee who received the Woman Scholar award at the 2015 World Chemistry Conference, will work at the research center.
Professor Lee, the head of the research center, said, “Collaborating with Hanwha will give us a strong basis for our efforts to carry out original research and train the best researchers in the field.”
Chang-Bum Kim, the Chief Executive Officer (CEO) of Hanwha Chemical, said,
“We hope our collaborations with KAIST will go beyond the typical industry and university cooperation. The two organizations will indeed jointly operate the research center, and this will become a new model for industry and university cooperation. We expect that the research center will play a crucial role in the development of new products and technologies to grow the Korean chemical industry.”
In the photo, President Steve Kang of KAIST (fourth from left) and CEO Chang-Bum Kim of Hanwha Chemical (fifth from left) hold the MOU together.
2015.11.01 View 9799 -
KAIST Develops Fiber-Like Light-Emitting Diodes for Wearable Displays
Professor Kyung-Cheol Choi and his research team from the School of Electrical Engineering at KAIST have developed fiber-like light-emitting diodes (LEDs), which can be applied in wearable displays. The research findings were published online in the July 14th issue of Advanced Electronic Materials.
Traditional wearable displays were manufactured on a hard substrate, which was later attached to the surface of clothes. This technique had limited applications for wearable displays because they were inflexible and ignored the characteristics of fabric.
To solve this problem, the research team discarded the notion of creating light-emitting diode displays on a plane. Instead, they focused on fibers, a component of fabrics, and developed a fiber-like LED that shared the characteristics of both fabrics and displays.
The essence of this technology, the dip-coating process, is to immerse and extract a three dimensional (3-D) rod (a polyethylene terephthalate fiber) from a solution, which functions like thread. Then, the regular levels of organic materials are formed as layers on the thread.
The dip-coating process allows the layers of organic materials to be easily created on the fibers with a 3-D cylindrical structure, which had been difficult in existing processes such as heat-coating process. By controlling of the withdrawal rate of the fiber, the coating's thickness can also be adjusted to the hundreds of thousandths of a nanometer.
The researchers said that this technology would accelerate the commercialization of fiber-based wearable displays because it offers low-cost mass production using roll-to-roll processing, a technology applied to create electronic devices on a roll of flexible plastics or metal foils.
Professor Choi said, “Our research will become a core technology in developing light emitting diodes on fibers, which are fundamental elements of fabrics. We hope we can lower the barrier of wearable displays entering the market.”
The lead author of the published paper, Seon-Il Kwon, added, “This technology will eventually allow the production of wearable displays to be as easy as making clothes.”
Picture 1: The Next Generation Wearable Display Using Fiber-Based Light-Emitting Diodes
Picture 2: Dip-Coating Process to Create Fiber-Based Light-Emitting Diodes
Picture 3: Fiber-Based Light-Emitting Diodes
2015.08.11 View 12562 -
Dong-Young Lee, a Doctoral Candidate, Receives the Best Paper Award
Dong-Young Lee, a Ph.D. candidate in the Mechanical Engineering Department, KAIST, received the Best Paper Award at the 18th International Conference on Composite Structures (ICCS). The event was held in Lisbon, Portugal, on June 15-18, 2015. Mr. Lee’s adviser is Professor Dai-Gil Lee of the same department.
The ICCS is held every other year, and is one of the largest and long-established conferences on composite materials and structures in the world. At this year’s conference, a total of 680 papers were presented, among which, two papers were chosen for the Best Paper Award, including Mr. Lee’s.
The paper, entitled “Gasket-integrated Carbon and Silicon Elastomer Composite Bipolar Plate for High-temperature PEMFC,” will be published in the September issue of Composite Structures which is one of the top journals in mechanical engineering as judged by the Google Scholar Metrics rankings.
Mr. Lee dropped the conventional method of PEMFC (Proton Exchange Membrane Fuel Cells) assembly and instead developed a gasket-integrated carbon and silicone elastomer composite bipolar plate. This technology significantly increased the energy efficiency of fuel cells and their productivity.
Mr. Lee said, “I would like to thank the many people who supported me, especially my Ph.D. adviser, Professor Dai-Gil Lee. Without their encouragement, I would have not won this award. I hope my research will contribute to solving energy problems in the future.”
In addition, Professor Joon-Woo Im from Chonbuk National University, Senior Researcher Il-Bum Choi from the Agency for Defense Development, and a fellow doctoral candidate Soo-Hyun Nam from KAIST participated in this research project.
2015.07.09 View 8086 -
KAIST Develops Ultrathin Polymer Insulators Key to Low-Power Soft Electronics
Using an initiated chemical vapor deposition technique, the research team created an ultrathin polymeric insulating layer essential in realizing transistors with flexibility and low power consumption. This advance is expected to accelerate the commercialization of wearable and soft electronics.
A group of researchers at the Korea Advanced Institute of Science and Technology (KAIST) developed a high-performance ultrathin polymeric insulator for field-effect transistors (FETs). The researchers used vaporized monomers to form polymeric films grown conformally on various surfaces including plastics to produce a versatile insulator that meets a wide range of requirements for next-generation electronic devices. Their research results were published online in Nature Materials on March 9th, 2015.
FETs are an essential component for any modern electronic device used in our daily life from cell phones and computers, to flat-panel displays. Along with three electrodes (gate, source, and drain), FETs consist of an insulating layer and a semiconductor channel layer. The insulator in FETs plays an important role in controlling the conductance of the semiconductor channel and thus current flow within the translators. For reliable and low-power operation of FETs, electrically robust, ultrathin insulators are essential. Conventionally, such insulators are made of inorganic materials (e.g., oxides and nitrides) built on a hard surface such as silicon or glass due to their excellent insulating performance and reliability.
However, these insulators were difficult to implement into soft electronics due to their rigidity and high process temperature. In recent years, many researchers have studied polymers as promising insulating materials that are compatible with soft unconventional substrates and emerging semiconductor materials. The traditional technique employed in developing a polymer insulator, however, had the limitations of low surface coverage at ultra-low thickness, hindering FETs adopting polymeric insulators from operating at low voltage.
A KAIST research team led by Professor Sung Gap Im of the Chemical and Biomolecular Engineering Department and Professor Seunghyup Yoo and Professor Byung Jin Cho of the Electrical Engineering Department developed an insulating layer of organic polymers, “pV3D3,” that can be greatly scaled down, without losing its ideal insulating properties, to a thickness of less than 10 nanometers (nm) using the all-dry vapor-phase technique called the “initiated chemical vapor deposition (iCVD).”
The iCVD process allows gaseous monomers and initiators to react with each other in a low vacuum condition, and as a result, conformal polymeric films with excellent insulating properties are deposited on a substrate. Unlike the traditional technique, the surface-growing character of iCVD can overcome the problems associated with surface tension and produce highly uniform and pure ultrathin polymeric films over a large area with virtually no surface or substrate limitations. Furthermore, most iCVD polymers are created at room temperature, which lessens the strain exerted upon and damage done to the substrates.
With the pV3D3 insulator, the research team built low-power, high-performance FETs based on various semiconductor materials such as organics, graphene, and oxides, demonstrating the pV3D3 insulator’s wide range of material compatibility. They also manufactured a stick-on, removable electronic component using conventional packaging tape as a substrate. In collaboration with Professor Yong-Young Noh from Dongguk University in Korea, the team successfully developed a transistor array on a large-scale flexible substrate with the pV3D3 insulator.
Professor Im said, “The down-scalability and wide range of compatibility observed with iCVD-grown pV3D3 are unprecedented for polymeric insulators. Our iCVD pV3D3 polymeric films showed an insulating performance comparable to that of inorganic insulating layers, even when their thickness were scaled down to sub-10 nm. We expect our development will greatly benefit flexible or soft electronics, which will play a key role in the success of emerging electronic devices such as wearable computers.”
The title of the research paper is “Synthesis of ultrathin polymer insulating layers by initiated chemical vapor deposition for low-power soft electronics” (Digital Object Identifier (DOI) number is 10.1038/nmat4237).
Picture 1: A schematic image to show how the initiated chemical vapor deposition (iCVD) technique produces pV3D3 polymeric films: (i) introduction of vaporized monomers and initiators, (ii) activation of initiators to thermally dissociate into radicals, (iii) adsorption of monomers and initiator radicals onto a substrate, and (iv) transformation of free-radical polymerization into pV3D3 thin films.
Picture 2: This is a transistor array fabricated on a large scale, highly flexible substrate with pV3D3 polymeric films.
Picture 3: This photograph shows an electronic component fabricated on a conventional packaging tape, which is attachable or detachable, with pV3D3 polymeric films embedded.
2015.03.10 View 12453