Wonho+Choe
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KAIST Develops AI-Driven Performance Prediction Model to Advance Space Electric Propulsion Technology
< (From left) PhD candidate Youngho Kim, Professor Wonho Choe, and PhD candidate Jaehong Park from the Department of Nuclear and Quantum Engineering >
Hall thrusters, a key space technology for missions like SpaceX's Starlink constellation and NASA's Psyche asteroid mission, are high-efficiency electric propulsion devices using plasma technology*. The KAIST research team announced that the AI-designed Hall thruster developed for CubeSats will be installed on the KAIST-Hall Effect Rocket Orbiter (K-HERO) CubeSat to demonstrate its in-orbit performance during the fourth launch of the Korean Launch Vehicle called Nuri rocket (KSLV-2) scheduled for November this year.
*Plasma is one of the four states of matter, where gases are heated to high energies, causing them to separate into charged ions and electrons. Plasma is used not only in space electric propulsion but also in semiconductor manufacturing, display processes, and sterilization devices.
On February 3rd, the research team from the KAIST Department of Nuclear and Quantum Engineering’s Electric Propulsion Laboratory, led by Professor Wonho Choe, announced the development of an AI-based technique to accurately predict the performance of Hall thrusters, the engines of satellites and space probes.
Hall thrusters provide high fuel efficiency, requiring minimal propellant to achieve significant acceleration of spacecrafts or satellites while producing substantial thrust relative to power consumption. Due to these advantages, Hall thrusters are widely used in various space missions, including the formation flight of satellite constellations, deorbiting maneuvers for space debris mitigation, and deep space missions such as asteroid exploration.
As the space industry continues to grow during the NewSpace era, the demand for Hall thrusters suited to diverse missions is increasing. To rapidly develop highly efficient, mission-optimized Hall thrusters, it is essential to predict thruster performance accurately from the design phase.
However, conventional methods have limitations, as they struggle to handle the complex plasma phenomena within Hall thrusters or are only applicable under specific conditions, leading to lower prediction accuracy.
The research team developed an AI-based performance prediction technique with high accuracy, significantly reducing the time and cost associated with the iterative design, fabrication, and testing of thrusters. Since 2003, Professor Wonho Choe’s team has been leading research on electric propulsion development in Korea. The team applied a neural network ensemble model to predict thruster performance using 18,000 Hall thruster training data points generated from their in-house numerical simulation tool.
The in-house numerical simulation tool, developed to model plasma physics and thrust performance, played a crucial role in providing high-quality training data. The simulation’s accuracy was validated through comparisons with experimental data from ten KAIST in-house Hall thrusters, with an average prediction error of less than 10%.
< Figure 1. This research has been selected as the cover article for the March 2025 issue (Volume 7, Issue 3) of the AI interdisciplinary journal, Advanced Intelligent Systems. >
The trained neural network ensemble model acts as a digital twin, accurately predicting the Hall thruster performance within seconds based on thruster design variables.
Notably, it offers detailed analyses of performance parameters such as thrust and discharge current, accounting for Hall thruster design variables like propellant flow rate and magnetic field—factors that are challenging to evaluate using traditional scaling laws.
This AI model demonstrated an average prediction error of less than 5% for the in-house 700 W and 1 kW KAIST Hall thrusters and less than 9% for a 5 kW high-power Hall thruster developed by the University of Michigan and the U.S. Air Force Research Laboratory. This confirms the broad applicability of the AI prediction method across different power levels of Hall thrusters.
Professor Wonho Choe stated, “The AI-based prediction technique developed by our team is highly accurate and is already being utilized in the analysis of thrust performance and the development of highly efficient, low-power Hall thrusters for satellites and spacecraft. This AI approach can also be applied beyond Hall thrusters to various industries, including semiconductor manufacturing, surface processing, and coating, through ion beam sources.”
< Figure 2. The AI-based prediction technique developed by the research team accurately predicts thrust performance based on design variables, making it highly valuable for the development of high-efficiency Hall thrusters. The neural network ensemble processes design variables, such as channel geometry and magnetic field information, and outputs key performance metrics like thrust and prediction accuracy, enabling efficient thruster design and performance analysis. >
Additionally, Professor Choe mentioned, “The CubeSat Hall thruster, developed using the AI technique in collaboration with our lab startup—Cosmo Bee, an electric propulsion company—will be tested in orbit this November aboard the K-HERO 3U (30 x 10 x 10 cm) CubeSat, scheduled for launch on the fourth flight of the KSLV-2 Nuri rocket.”
This research was published online in Advanced Intelligent Systems on December 25, 2024 with PhD candidate Jaehong Park as the first author and was selected as the journal’s cover article, highlighting its innovation.
< Figure 3. Image of the 150 W low-power Hall thruster for small and micro satellites, developed in collaboration with Cosmo Bee and the KAIST team. The thruster will be tested in orbit on the K-HERO CubeSat during the KSLV-2 Nuri rocket’s fourth launch in Q4 2025. >
This research was supported by the National Research Foundation of Korea’s Space Pioneer Program (200mN High Thrust Electric Propulsion System Development).
(Paper Title: Predicting Performance of Hall Effect Ion Source Using Machine Learning, DOI: https://doi.org/10.1002/aisy.202400555 )
< Figure 4. Graphs of the predicted thrust and discharge current of KAIST’s 700 W Hall thruster using the AI model (HallNN). The left image shows the Hall thruster operating in KAIST Electric Propulsion Laboratory’s vacuum chamber, while the center and right graphs present the prediction results for thrust and discharge current based on anode mass flow rate. The red lines represent AI predictions, and the blue dots represent experimental results, with a prediction error of less than 5%. >
2025.02.03 View 2627 -
Plasma Jets Stabilize Water to Splash Less
< High-speed shadowgraph movie of water surface deformations induced by plasma impingement. >
A study by KAIST researchers revealed that an ionized gas jet blowing onto water, also known as a ‘plasma jet’, produces a more stable interaction with the water’s surface compared to a neutral gas jet. This finding reported in the April 1 issue of Nature will help improve the scientific understanding of plasma-liquid interactions and their practical applications in a wide range of industrial fields in which fluid control technology is used, including biomedical engineering, chemical production, and agriculture and food engineering.
Gas jets can create dimple-like depressions in liquid surfaces, and this phenomenon is familiar to anyone who has seen the cavity produced by blowing air through a straw directly above a cup of juice. As the speed of the gas jet increases, the cavity becomes unstable and starts bubbling and splashing.
“Understanding the physical properties of interactions between gases and liquids is crucial for many natural and industrial processes, such as the wind blowing over the surface of the ocean, or steelmaking methods that involve blowing oxygen over the top of molten iron,” explained Professor Wonho Choe, a physicist from KAIST and the corresponding author of the study.
However, despite its scientific and practical importance, little is known about how gas-blown liquid cavities become deformed and destabilized.
In this study, a group of KAIST physicists led by Professor Choe and the team’s collaborators from Chonbuk National University in Korea and the Jožef Stefan Institute in Slovenia investigated what happens when an ionized gas jet, also known as a ‘plasma jet’, is blown over water. A plasma jet is created by applying high voltage to a nozzle as gas flows through it, which causes the gas to be weakly ionized and acquire freely-moving charged particles.
The research team used an optical technique combined with high-speed imaging to observe the profiles of the water surface cavities created by both neutral helium gas jets and weakly ionized helium gas jets. They also developed a computational model to mathematically explain the mechanisms behind their experimental discovery.
The researchers demonstrated for the first time that an ionized gas jet has a stabilizing effect on the water’s surface. They found that certain forces exerted by the plasma jet make the water surface cavity more stable, meaning there is less bubbling and splashing compared to the cavity created by a neutral gas jet.
Specifically, the study showed that the plasma jet consists of pulsed waves of gas ionization propagating along the water’s surface so-called ‘plasma bullets’ that exert more force than a neutral gas jet, making the cavity deeper without becoming destabilized.
“This is the first time that this phenomenon has been reported, and our group considers this as a critical step forward in our understanding of how plasma jets interact with liquid surfaces. We next plan to expand this finding through more case studies that involve diverse plasma and liquid characteristics,” said Professor Choe.
This work was supported by KAIST as part of the High-Risk and High-Return Project, the National Research Foundation of Korea (NRF), and the Slovenian Research Agency (ARRS).
Image Credit: Professor Wonho Choe, KAIST
Usage Restrictions: News organizations may use or redistribute these materials, with proper attribution, as part of news coverage of this paper only.
Publication: Park, S., et al. (2021) Stabilization of liquid instabilities with ionized gas jets. Nature, Vol. No. 592, Issue No. 7852, pp. 49-53. Available online at https://doi.org/10.1038/s41586-021-03359-9
Profile:
Wonho Choe, Ph.D.
Professor
wchoe@kaist.ac.kr
https://gdpl.kaist.ac.kr/
Gas Discharge Physics Laboratory (GDPL)
Department of Nuclear and Quantum Engineering
Department of Physics
Impurity and Edge Plasma Research Center (IERC)
http://kaist.ac.kr/en/
Korea Advanced Institute of Science and Technology (KAIST)
Daejeon, Republic of Korea
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2021.04.01 View 10827 -
KAIST Showcases Healthcare Technologies at K-Hospital Fair 2020
KAIST Pavilion showcased its innovative medical and healthcare technologies and their advanced applications at the K-Hospital Fair 2020. Five KAIST research groups who teamed up for the Post-COVID-19 New Deal R&D Initiative Project participated in the fair held in Seoul last week.
The K-Hospital Fair is a yearly event organized by the Korean Hospital Association to present the latest research and practical innovations to help the medical industry better serve the patients. This year, 120 healthcare organizations participated in the fair and operated 320 booths.
At the fair, a research group led by Professor Il-Doo Kim from the Department of Materials Science and Engineering demonstrated the manufacturing process of orthogonal nanofibers used to develop their ‘recyclable nano-fiber filtered face mask’ introduced in March of this year. This mask has garnered immense international attention for maintaining its sturdy frame and filtering function even after being washed more than 20 times. Professor Kim is now extending his facilities for the mass production of this mask at his start-up company. While awaiting final approval from the Ministry of Food and Drug Safety to bring his product into the market, Professor Kim is developing other mask variations such as eco-friendly biodegradable masks and transparent masks to aid the hearing-impaired who rely on lip reading to communicate.
The team working under Professor Wonho Choe from the Department of Nuclear and Quantum Engineering presented two low-temperature plasma sterilizers for medical use, co-developed with Plasmapp, a start-up company founded by a KAIST alumnus. Their sterilizers are the first ones that can sterilize medical devices by diffusing hydrogen peroxide vapor into the pouch. They rapidly sterilize medical instruments and materials in just seven minutes without leaving toxic residue, while reducing sterilization time and costs by 90%.
Professor Hyung-Soon Park and his researchers from the Department of Mechanical Engineering introduced a smart protective suit ventilation system that features high cooling capacity and a slimmed-down design. For comfortable use, the suit is equipped with a technique that monitors its inner temperature and humidity and automatically controls its inner circulation accordingly. The group also presented a new system that helps a person in a contaminated suit undress without coming into contact with the contaminated outer part of the suit.
Professor Jong Chul Ye's group from the Department of Bio and Brain Engineering demonstrated AI software that can quickly diagnose an infectious disease based on chest X-ray imaging. The technique compares the differences in the severity of pneumonia in individual patients to distinguish whether their conditions fall under viral pneumonia including COVID-19, bacterial pneumonia, tuberculosis, other diseases, or normal conditions. The AI software visualizes the basis of its reasoning for each of the suspected diseases and provides them as information that can be utilized by medical personnel.
Finally, researchers of Professor Ki-Hun Jeong’s team from the Department of Bio and Brain Engineering demonstrated their ultra-high-speed sub-miniature molecular diagnostic system for the on-site diagnosis of diseases. The existing Polymerase Chain Reaction (PCR) diagnostic usually takes from 30 minutes to an hour to provide results, but their new technique using an LED light source can present results within just three minutes and it is expected to be used actively for on-site diagnosis.
Professor Choongsik Bae, the Director of the Post-COVID-19 New Deal R&D Initiative Project, said, “KAIST will build a healthy relationship amongst researchers, enterprises, and hospitals to contribute to the end of COVID-19 and build a new paradigm of Korean disease prevention and control.”
KAIST launched the Post-COVID-19 New Deal R&D Initiative in July with the support of the Ministry of Science and ICT of Korea. This unit was created to overcome the pandemic crisis by using science and technology, and to contribute to economic development by creating a new antiviral drug industry. The unit is comprised of 464 KAIST members including professors, researchers, and students as well as 503 professionals from enterprises, hospitals, and research centers.
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2020.10.26 View 13703