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No More Touch Issues on Rainy Days! KAIST Develops Human-Like Tactile Sensor
Recent advancements in robotics have enabled machines to handle delicate objects like eggs with precision, thanks to highly integrated pressure sensors that provide detailed tactile feedback. However, even the most advanced robots struggle to accurately detect pressure in complex environments involving water, bending, or electromagnetic interference. A research team at KAIST has successfully developed a pressure sensor that operates stably without external interference, even on wet surfaces like a smartphone screen covered in water, achieving human-level tactile sensitivity. KAIST (represented by President Kwang Hyung Lee) announced on the 10th of March that a research team led by Professor Jun-Bo Yoon from the School of Electrical Engineering has developed a high-resolution pressure sensor that remains unaffected by external interference such as "ghost touches" caused by moisture on touchscreens. Capacitive pressure sensors, widely used in touch systems due to their simple structure and durability, are essential components of human-machine interface (HMI) technologies in smartphones, wearable devices, and robots. However, they are prone to malfunctions caused by water droplets, electromagnetic interference, and curves. To address these issues, the research team investigated the root causes of interference in capacitive pressure sensors. They identified that the "fringe field" generated at the sensor’s edges is particularly susceptible to external disturbances. The researchers concluded that, to fundamentally resolve this issue, suppressing the fringe field was necessary. Through theoretical analysis, they determined that reducing the electrode spacing to the nanometer scale could effectively minimize the fringe field to below a few percent. Utilizing proprietary micro/nanofabrication techniques, the team developed a nanogap pressure sensor with an electrode spacing of 900 nanometers (nm). This newly developed sensor reliably detected pressure regardless of the material exerting force and remained unaffected by bending or electromagnetic interference. Furthermore, the team successfully implemented an artificial tactile system utilizing the developed sensor’s characteristics. Human skin contains specialized pressure receptors called Merkel’s disks. To artificially mimic them, the exclusive detection of pressure was necessary, but hadn’t been achieved by conventional sensors. Professor Yoon’s research team overcame these challenges, developing a sensor achieving a density comparable to Merkel’s discs and enabling wireless, high-precision pressure sensing. To explore potential applications, the researcher also developed a force touch pad system, demonstrating its ability to capture pressure magnitude and distribution with high resolution and without interference. Professor Yoon stated, “Our nanogap pressure sensor operates reliably even in rainy conditions or sweaty environments, eliminating common touch malfunctions. We believe this innovation will significantly enhance everyday user experiences.” He added, “This technology has the potential to revolutionize various fields, including precision tactile sensors for robotics, medical wearable devices, and next-generation augmented reality (AR) and virtual reality (VR) interfaces.” The study was led by Jae-Soon Yang (Ph.D.), Myung-Kun Chung (Ph.D. candidate), and Jae-Young Yoo (Assistant Professor at Sungkyunkwan University, a KAIST Ph.D. graduate). The research findings were published in Nature Communications on February 27, 2025. (Paper title: “Interference-Free Nanogap Pressure Sensor Array with High Spatial Resolution for Wireless Human-Machine Interface Applications”, DOI: 10.1038/s41467-025-57232-8) This study was supported by the National Research Foundation of Korea’s Mid-Career Researcher Program and Leading Research Center Support Program.
2025.03.14
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KAIST and Hyundai Motors Collaborate to Develop Ultra-Fast Hydrogen Leak Detection within 0.6 Seconds
Recently, as the spread of eco-friendly hydrogen cars increases, the importance of hydrogen sensors is also on the rise. In particular, achieving technology to detect hydrogen leaks within one second remains a challenging task. Accordingly, the development of the world's first hydrogen sensor that meets the performance standards of the U.S. Department of Energy has become a hot topic. A team at KAIST led by Dr. Min-Seung Jo from Professor Jun-Bo Yoon's team in the Department of Electrical and Electronic Engineering has successfully achieved all of its desired performance indicators, meeting globally recognized standards through collaboration with the Electromagnetic Energy Materials Research Team at Hyundai Motor Company's Basic Materials Research Center and Professor Min-Ho Seo of Pusan National University. On January 10th, the research group announced that the world's first hydrogen sensor with a speed of less than 0.6 seconds had been developed. In order to secure faster and more stable hydrogen detection technology than existing commercialized hydrogen sensors, the KAIST team began developing a next-generation hydrogen sensor in 2021 together with Hyundai Motor Company, and succeeded after two years of development. < Figure 1. (Left) The conceptual drawing of the structure of the coplanar heater-integrated hydrogen sensor. Pd nanowire is stably suspended in the air even with its thickness of 20 nm. (Right) A graph of hydrogen sensor performance operating within 0.6 seconds for hydrogen at a concentration of 0.1 to 4% > Existing hydrogen sensor research has mainly focused on sensing materials, such as catalytic treatments or the alloying of palladium (Pd) materials, which are widely used in hydrogen sensors. Although these studies showed excellent performance with certain performance indicators, they did not meet all of the desired performance indicators and commercialization was limited due to the difficulty of batch processing. To overcome this, the research team developed a sensor that satisfied all of the performance indicators by combining independent micro/nano structure design and process technology based on pure palladium materials. In addition, considering future mass production, pure metal materials with fewer material restrictions were used rather than synthetic materials, and a next-generation hydrogen sensor was developed that can be mass-produced based on a semiconductor batch process. The developed device is a differential coplanar device in which the heater and sensing materials are integrated side by side on the same plane to overcome the uneven temperature distribution of existing gas sensors, which have a structure where the heater, insulating layer, and sensing materials are stacked vertically. The palladium nanomaterial, which is a sensing material, has a completely floating structure and is exposed to air from beneath, maximizing the reaction area with a gas to ensure a fast reaction speed. In addition, the palladium sensing material operates at a uniform temperature throughout the entire area, and the research team was able to secure a fast operation speed, wide sensing concentration, and temperature/humidity insensitivity by accurately controlling temperature-sensitive sensing performance. < Figure 2. Electron microscopy of the coplanar heater-integrated hydrogen sensor (left) Photo of the entire device (top right) Pd nanowire suspended in the air (bottom right) Cross section of Pd nanowire > The research team packaged the fabricated device with a Bluetooth module to create an integrated module that wirelessly detects hydrogen leaks within one second and then verified its performance. Unlike existing high-performance optical hydrogen sensors, this one is highly portable and can be used in a variety of applications where hydrogen energy is used. Dr. Min-Seung Jo, who led the research, said, “The results of this research are of significant value as they not only operate at high speeds by exceeding the performance limits of existing hydrogen sensors, but also secure the reliability and stability necessary for actual use, and can be used in various places such as automobiles, hydrogen charging stations, and homes.” He also revealed his future plans, saying, “Through the commercialization of this hydrogen sensor technology, I would like to contribute to advancing the safe and eco-friendly use of hydrogen energy.” < Figure 3. (Left) Real-time hydrogen detection results from the coplanar heater-integrated hydrogen sensor integrated and packaged in wireless communication and an app for mobile phone. (Middle) LED blinking cycle control in accordance with the hydrogen concentration level. (Right) Results of performance confirmation of the detection within 1 second in a real-time hydrogen leak demo > The research team is currently working with Hyundai Motor Company to manufacture the device on a wafer scale and then mount it on a vehicle module to further verify detection and durability performance. This research, conducted by Dr. Min-Seung Jo as the first author, has three patent applications filed in the U.S. and Korea, and was published in the renowned international academic journal 'ACS Nano'. (Paper title: Ultrafast (∼0.6 s), Robust, and Highly Linear Hydrogen Detection up to 10% Using Fully Suspended Pure Pd Nanowire). (Impact Factor: 18.087). ( https://pubs.acs.org/doi/10.1021/acsnano.3c06806?fig=fig1&ref=pdf ) The research was conducted through support from the National Research Foundation of Korea's Nano and Materials Technology Development Project and support and joint development efforts from Hyundai Motor Company's Basic Materials Research Center.
2024.01.25
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