KAIST Develops Wearable Ultrasound Sensor Enabling Noninvasive Treatment Without Surgery
<(From Left) Professor Hyunjoo Jenny Lee, Dr.Sang-Mok Lee, Ph.D candidate Xiaojia Liang>
Conventional wearable ultrasound sensors have been limited by low power output and poor structural stability, making them unsuitable for high-resolution imaging or therapeutic applications. A KAIST research team has now overcome these challenges by developing a flexible ultrasound sensor with statically adjustable curvature. This breakthrough opens new possibilities for wearable medical devices that can capture precise, body-conforming images and perform noninvasive treatments using ultrasound energy.
KAIST (President Kwang Hyung Lee) announced on November 12 that a research team led by Professor Hyunjoo Jenny Lee from the School of Electrical Engineering developed a “flex-to-rigid (FTR)” capacitive micromachined ultrasonic transducer (CMUT) capable of transitioning freely between flexibility and rigidity using a semiconductor wafer process (MEMS).
The team incorporated a low-melting-point alloy (LMPA) inside the device. When an electric current is applied, the metal melts, allowing the structure to deform freely; upon cooling, it solidifies again, fixing the sensor into the desired curved shape.
Conventional polymer-membrane-based CMUTs have suffered from a low elastic modulus, resulting in insufficient acoustic power and blurred focal points during vibration. They have also lacked curvature control, limiting precise focusing on target regions.
Professor Lee’s team designed an FTR structure that combines a rigid silicon substrate with a flexible elastomer bridge, achieving both high output performance and mechanical flexibility. The embedded LMPA enables dynamic adjustment and fixation of the transducer’s shape by toggling between solid and liquid states through electrical control.
As a result, the new sensor can automatically focus ultrasound on a specific region according to its curvature—without requiring separate beamforming electronics—and maintains stable electrical and acoustic performance even after repeated bending.
The device’s acoustic output reaches the level of low-intensity focused ultrasound (LIFU), which can gently stimulate tissues to induce therapeutic effects without causing damage. Experiments on animal models demonstrated that noninvasive spleen stimulation reduced inflammation and improved mobility in arthritis models.
In the future, the team plans to extend this technology to a two-dimensional (2D) array structure—arranging multiple sensors in a grid—to enable simultaneous high-resolution ultrasound imaging and therapeutic applications, paving the way for a new generation of smart medical systems.
Because the technology is compatible with semiconductor fabrication processes, it can be mass-produced and adapted for wearable and home-use ultrasound systems.
This study was conducted by Sang-Mok Lee, Xiaojia Liang (co–first authors), and their collaborators under the supervision of Professor Hyunjoo Jenny Lee. The results were published online on October 23 in npj Flexible Electronics (Impact Factor: 15.5).
Paper title: “Flexible ultrasound transducer array with statically adjustable curvature for anti-inflammatory treatment”DOI: [10.1038/s41528-025-00484-7]
The research was supported by the Bio & Medical Technology Development Program (Brain Science Convergence Research Program) of the Ministry of Science and ICT (MSIT) and the Korea Medical Device Development Fund, a multi-ministerial R&D initiative.
KAIST Research Team Develops Stretchable Microelectrodes Array for Organoid Signal Monitoring
< Photo 1. (From top left) Professor Hyunjoo J. Lee, Dr. Mi-Young Son, Dr. Mi-Ok Lee(In the front row from left) Doctoral student Kiup Kim, Doctoral student Youngsun Lee >
On January 14th, the KAIST research team led by Professor Hyunjoo J. Lee from the School of Electrical Engineering in collaboration with Dr. Mi-Young Son and Dr. Mi-Ok Lee at Korea Research Institute of Bioscience and Biotechnology (KRIBB) announced the development of a highly stretchable microelectrode array (sMEA) designed for non-invasive electrophysiological signal measurement of organoids.
Organoids* are highly promising models for human biology and are expected to replace many animal experiments. Their potential applications include disease modeling, drug screening, and personalized medicine as they closely mimic the structure and function of humans.
*Organoids: three-dimensional in vitro tissue models derived from human stem cells
Despite these advantages, existing organoid research has primarily focused on genetic analysis, with limited studies on organoid functionality. For effective drug evaluation and precise biological research, technology that preserves the three-dimensional structure of organoids while enabling real-time monitoring of their functions is needed. However, it’s challenging to provide non-invasive ways to evaluate the functionalities without incurring damage to the tissues. This challenge is particularly significant for electrophysiological signal measurement in cardiac and brain organoids since the sensor needs to be in direct contact with organoids of varying size and irregular shape. Achieving tight contact between electrodes and the external surface of the organoids without damaging the organoids has been a persistent challenge.
< Figure 1. Schematic image of highly stretchable MEA (sMEA) with protruding microelectrodes. >
The KAIST research team developed a highly stretchable microelectrode array with a unique serpentine structure that contacts the surface of organoids in a highly conformal fashion. They successfully demonstrated real-time measurement and analysis of electrophysiological signals from two types of electrogenic organoids (heart and brain). By employing a micro-electromechanical system (MEMS)-based process, the team fabricated the serpentine-structured microelectrode array and used an electrochemical deposition process to develop PEDOT:PSS-based protruding microelectrodes. These innovations demonstrated exceptional stretchability and close surface adherence to various organoid sizes. The protruding microelectrodes improved contact between organoids and the electrodes, ensuring stable and reliable electrophysiological signal measurements with high signal-to-noise ratios (SNR).
< Figure 2. Conceptual illustration, optical image, and fluorescence images of an organoid captured by the sMEA with protruding microelectrodes.>
Using this technology, the team successfully monitored and analyzed electrophysiological signals from cardiac spheroids of various sizes, revealing three-dimensional signal propagation patterns and identifying changes in signal characteristics according to size. They also measured electrophysiological signals in midbrain organoids, demonstrating the versatility of the technology. Additionally, they monitored signal modulations induced by various drugs, showcasing the potential of this technology for drug screening applications.
< Figure 3. SNR improvement effect by protruding PEDOT:PSS microelectrodes. >
Prof. Hyunjoo Jenny Lee stated, “By integrating MEMS technology and electrochemical deposition techniques, we successfully developed a stretchable microelectrode array adaptable to organoids of diverse sizes and shapes. The high practicality is a major advantage of this system since the fabrication is based on semiconductor fabrication with high volume production, reliability, and accuracy. This technology that enables in situ, real-time analysis of states and functionalities of organoids will be a game changer in high-through drug screening.”
This study led by Ph.D. candidate Kiup Kim from KAIST and Ph.D. candidate Youngsun Lee from KRIBB, with significant contributions from Dr. Kwang Bo Jung, was published online on December 15, 2024 in Advanced Materials (IF: 27.4).
< Figure 4. Drug screening using cardiac spheroids and midbrain organoids.>
This research was supported by a grant from 3D-TissueChip Based Drug Discovery Platform Technology Development Program (No. 20009209) funded by the Ministry of Trade, Industry & Energy (MOTIE, Korea), by the Commercialization Promotion Agency for R&D Outcomes (COMPA) funded by the Ministry of Science and ICT (MSIT) (RS-2024-00415902), by the K-Brain Project of the National Research Foundation (NRF) funded by the Korean government (MSIT) (RS-2023-00262568), by BK21 FOUR (Connected AI Education & Research Program for Industry and Society Innovation, KAIST EE, No. 4120200113769), and by Korea Research Institute of Bioscience and Biotechnology (KRIBB) Research Initiative Program (KGM4722432).
Professor Hyunjoo Jenny Lee to Co-Chair IEEE MEMS 2025
Professor Hyunjoo Jenny Lee from the School of Electrical Engineering has been appointed General Chair of the 38th IEEE MEMS 2025 (International Conference on Micro Electro Mechanical Systems). Professor Lee, who is 40, is the conference’s youngest General Chair to date and will work jointly with Professor Sheng-Shian Li of Taiwan’s National Tsing Hua University as co-chairs in 2025.
IEEE MEMS is a top-tier international conference on microelectromechanical systems and it serves as a core academic showcase for MEMS research and technology in areas such as microsensors and actuators.
With over 800 MEMS paper submissions each year, the conference only accepts and publishes about 250 of them after a rigorous review process recognized for its world-class prestige. Of all the submissions, fewer than 10% are chosen for oral presentations.