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KAIST Develops AI-Driven Performance Prediction Model to Advance Space Electric Propulsion Technology
< (From left) PhD candidate Youngho Kim, Professor Wonho Choe, and PhD candidate Jaehong Park from the Department of Nuclear and Quantum Engineering >
Hall thrusters, a key space technology for missions like SpaceX's Starlink constellation and NASA's Psyche asteroid mission, are high-efficiency electric propulsion devices using plasma technology*. The KAIST research team announced that the AI-designed Hall thruster developed for CubeSats will be installed on the KAIST-Hall Effect Rocket Orbiter (K-HERO) CubeSat to demonstrate its in-orbit performance during the fourth launch of the Korean Launch Vehicle called Nuri rocket (KSLV-2) scheduled for November this year.
*Plasma is one of the four states of matter, where gases are heated to high energies, causing them to separate into charged ions and electrons. Plasma is used not only in space electric propulsion but also in semiconductor manufacturing, display processes, and sterilization devices.
On February 3rd, the research team from the KAIST Department of Nuclear and Quantum Engineering’s Electric Propulsion Laboratory, led by Professor Wonho Choe, announced the development of an AI-based technique to accurately predict the performance of Hall thrusters, the engines of satellites and space probes.
Hall thrusters provide high fuel efficiency, requiring minimal propellant to achieve significant acceleration of spacecrafts or satellites while producing substantial thrust relative to power consumption. Due to these advantages, Hall thrusters are widely used in various space missions, including the formation flight of satellite constellations, deorbiting maneuvers for space debris mitigation, and deep space missions such as asteroid exploration.
As the space industry continues to grow during the NewSpace era, the demand for Hall thrusters suited to diverse missions is increasing. To rapidly develop highly efficient, mission-optimized Hall thrusters, it is essential to predict thruster performance accurately from the design phase.
However, conventional methods have limitations, as they struggle to handle the complex plasma phenomena within Hall thrusters or are only applicable under specific conditions, leading to lower prediction accuracy.
The research team developed an AI-based performance prediction technique with high accuracy, significantly reducing the time and cost associated with the iterative design, fabrication, and testing of thrusters. Since 2003, Professor Wonho Choe’s team has been leading research on electric propulsion development in Korea. The team applied a neural network ensemble model to predict thruster performance using 18,000 Hall thruster training data points generated from their in-house numerical simulation tool.
The in-house numerical simulation tool, developed to model plasma physics and thrust performance, played a crucial role in providing high-quality training data. The simulation’s accuracy was validated through comparisons with experimental data from ten KAIST in-house Hall thrusters, with an average prediction error of less than 10%.
< Figure 1. This research has been selected as the cover article for the March 2025 issue (Volume 7, Issue 3) of the AI interdisciplinary journal, Advanced Intelligent Systems. >
The trained neural network ensemble model acts as a digital twin, accurately predicting the Hall thruster performance within seconds based on thruster design variables.
Notably, it offers detailed analyses of performance parameters such as thrust and discharge current, accounting for Hall thruster design variables like propellant flow rate and magnetic field—factors that are challenging to evaluate using traditional scaling laws.
This AI model demonstrated an average prediction error of less than 5% for the in-house 700 W and 1 kW KAIST Hall thrusters and less than 9% for a 5 kW high-power Hall thruster developed by the University of Michigan and the U.S. Air Force Research Laboratory. This confirms the broad applicability of the AI prediction method across different power levels of Hall thrusters.
Professor Wonho Choe stated, “The AI-based prediction technique developed by our team is highly accurate and is already being utilized in the analysis of thrust performance and the development of highly efficient, low-power Hall thrusters for satellites and spacecraft. This AI approach can also be applied beyond Hall thrusters to various industries, including semiconductor manufacturing, surface processing, and coating, through ion beam sources.”
< Figure 2. The AI-based prediction technique developed by the research team accurately predicts thrust performance based on design variables, making it highly valuable for the development of high-efficiency Hall thrusters. The neural network ensemble processes design variables, such as channel geometry and magnetic field information, and outputs key performance metrics like thrust and prediction accuracy, enabling efficient thruster design and performance analysis. >
Additionally, Professor Choe mentioned, “The CubeSat Hall thruster, developed using the AI technique in collaboration with our lab startup—Cosmo Bee, an electric propulsion company—will be tested in orbit this November aboard the K-HERO 3U (30 x 10 x 10 cm) CubeSat, scheduled for launch on the fourth flight of the KSLV-2 Nuri rocket.”
This research was published online in Advanced Intelligent Systems on December 25, 2024 with PhD candidate Jaehong Park as the first author and was selected as the journal’s cover article, highlighting its innovation.
< Figure 3. Image of the 150 W low-power Hall thruster for small and micro satellites, developed in collaboration with Cosmo Bee and the KAIST team. The thruster will be tested in orbit on the K-HERO CubeSat during the KSLV-2 Nuri rocket’s fourth launch in Q4 2025. >
This research was supported by the National Research Foundation of Korea’s Space Pioneer Program (200mN High Thrust Electric Propulsion System Development).
(Paper Title: Predicting Performance of Hall Effect Ion Source Using Machine Learning, DOI: https://doi.org/10.1002/aisy.202400555 )
< Figure 4. Graphs of the predicted thrust and discharge current of KAIST’s 700 W Hall thruster using the AI model (HallNN). The left image shows the Hall thruster operating in KAIST Electric Propulsion Laboratory’s vacuum chamber, while the center and right graphs present the prediction results for thrust and discharge current based on anode mass flow rate. The red lines represent AI predictions, and the blue dots represent experimental results, with a prediction error of less than 5%. >
2025.02.03 View 13736 -
KAIST Wins CES 2025 Innovation Award, Showcasing Innovative Technologies
KAIST will showcase innovative technologies at the world’s largest technology fair, the Consumer Electronics Show (CES 2025). In addition, KAIST startups VIRNECT Inc., Standard Energy Inc., A2US Inc., and Panmnesia, Inc. won the 2025 CES Innovation Awards.
< Image 1. 3D-Graphical Profile of CES 2025 KAIST Exhibition Booth >
KAIST (President Kwang-Hyung Lee) announced on the 31st that it will operate a 140㎡ standalone booth at CES Eureka Park, which will be held in Las Vegas, USA from January 7th to 10th next year, to showcase KAIST's innovative technologies to global companies and investors.
KAIST startups VIRNECT, Standard Energy, A2US, and Panmnesia, Inc. won the 2025 CES Innovation Awards. ▴VIRNECT won the Innovation Award in the ‘Industrial Equipment and Machinery’ category for ‘VisionX’, an AI-based smart glass for industrial sites; ▴Standard Energy Co., Ltd. won the Innovation Award in the ‘Smart City’ category for developing the world’s first vanadium-ion battery; ▴A2US won the Innovation Award in the ‘Environment & Energy’ category for its portable air purifier that eliminates bacteria, odors, and fine dust in the air with just water droplets; ▴Panmnesia, Inc. won the Innovation Award in the ‘Computer Peripherals and Accessories’ category for its ‘CXL-based GPU Memory Expansion Kit’ that can drastically reduce the cost of building AI infrastructure.
< Image 2. (From left on the top row) VIRNECT, Standard Energy, (From left on the bottom row) A2US, Panmnesia, Inc. >
This exhibition will feature 15 startups that are standing out in cutting-edge technologies such as artificial intelligence (AI), robotics, mobility, and sustainability. In particular, AI-based deep tech startups in various industries such as logistics, architecture, and medicine will take up half of the total, showcasing the companies’ innovative AI technologies.
Polyphenol Factory Co.,Ltd introduces ‘Grabity’, a hair loss shampoo launched domestically, which applies the patented ingredient ‘LiftMax 308™’ that forms an instantaneous protective layer on the hair during the shampooing process. A real-time demonstration will be held at this exhibition hall so that visitors can experience the effects of the ingredient directly, and plans to enter the global market starting with the launch on Amazon in the US in January 2025.
VIRNECT will present ‘VisionX’, a prototype that won the Innovation Award this time. The product provides a chatbot AI through an AI voice interface, and has a function that allows users to check the status of the equipment in real time through conversations with the AI and receive troubleshooting guidance through voice conversations, so users can experience it directly at the KAIST Hall.
‘Standard Energy’ plans to exhibit ‘Energy Tile’, an indoor ESS that utilizes the world’s first vanadium ion battery (hereinafter referred to as VIB). VIB is absolutely safe from fire and has high installation flexibility, so it can be applied to smart cities and AI data centers.
‘A2US’ is the only company in the world that has hydroxyl radical water production technology, and won the Innovation Award for its first product, an air purifier. In the future, it is expected to be widely commercialized in air and water purification, smart farms, food tech, and semiconductor cleaning using safe and environmentally friendly hydroxyl radical water.
Panmnesia, Inc. won the CES Innovation Award for its GPU memory expansion solution equipped with its CXL 3.1 IP. By connecting a memory expansion device using Panmnesia’s CXL IP, the GPU’s memory capacity can be expanded to the terabyte level. Following the Innovation Award for ‘CXL-equipped AI Accelerator’ at CES 2024 last year, it is the only company to have won the Innovation Award for its AI-oriented CXL solution for two consecutive years.
In addition, technologies from a total of 15 companies will be introduced, including ▴Omelet ▴NEXTWAVE ▴Planby Technologies ▴Cosmo Bee ▴ImpactAI ▴Roen Surgical ▴DIDEN Roboticss ▴Autopedia ▴OAQ ▴HydroXpand ▴BOOKEND ▴Sterri.
On the central stage of the KAIST Hall, KAIST students selected as CES Student Supporters will conduct interviews with participating companies and promote the companies' innovative technologies and solutions. On the 8th, from 5 PM to 7 PM, a KAIST NIGHT event will be held where pre-invited investors and participating companies can network.
Keon Jae Lee, the head of the Institute of Technology Value Creation, said, “Through CES 2025, we will showcase innovative technologies and solutions from startups based on KAIST’s deep science and deep tech, and lead commercialization in cutting-edge technology fields such as AI, robotics, mobility, and environment/energy. KAIST plans to further promote technology commercialization by supporting the growth and marketing of innovative startups through the Institute of Technology Value Creation and by strengthening global networks and expanding cooperation opportunities.”
2024.12.31 View 13647