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Next-Generation Humanoid Robot Capable of Moonwalk Developed
<From the middle of the back row, clockwise: Professor Hae-Won Park, Dongyun Kang (Ph.D. candidate), Hajun Kim (Ph.D. candidate), JongHun Choe (Ph.D. candidate), Min-su Kim (Research Professor)>
KAIST research team's independently developed humanoid robot boasts world-class driving performance, reaching speeds of 12km/h, along with excellent stability, maintaining balance even with its eyes closed or on rough terrain. Furthermore, it can perform complex human-specific movements such as duck walk and moonwalk, drawing attention as a next-generation robot platform that can be utilized in actual industrial settings. Professor Park Hae-won's research team at the Humanoid Robot Research Center (HuboLab) of KAIST's Department of Mechanical Engineering announced on the 19th that they have independently developed the lower body platform for a next-generation humanoid robot. The developed humanoid is characterized by its design tailored for human-centric environments, targeting a height (165cm) and weight (75kg) similar to that of a human. The significance of the newly developed lower body platform is immense as the research team directly designed and manufactured all core components, including motors, reducers, and motor drivers. By securing key components that determine the performance of humanoid robots with their own technology, they have achieved technological independence in terms of hardware. In addition, the research team trained an AI controller through a self-developed reinforcement learning algorithm in a virtual environment, successfully applied it to real-world environments by overcoming the Sim-to-Real Gap, thereby securing technological independence in terms of algorithms as well.
<Developed 'KAIST Humanoid' Lower Body Platform>
Currently, the developed humanoid can run at a maximum speed of 3.25m/s (approximately 12km/h) on flat ground and has a step-climbing capability of over 30cm (a performance indicator showing how high a curb, stairs, or obstacle can be overcome). The team plans to further enhance its performance, aiming for a driving speed of 4.0m/s (approximately 14km/h), ladder climbing, and over 40cm step-climbing capability.
<‘KAIST Humanoid’ Lower Body Platform running>
Professor Hae-Won Park's team is collaborating with Professor Jae-min Hwangbo's team (arms) from KAIST's Department of Mechanical Engineering, Professor Sangbae Kim's team (hands) from MIT, Professor Hyun Myung's team (localization and navigation) from KAIST's Department of Electrical Engineering, and Professor Jae-hwan Lim's team (vision-based manipulation intelligence) from KAIST's Kim Jaechul AI Graduate School to implement a complete humanoid hardware with an upper body and AI. Through this, they are developing technology to enable the robot to perform complex tasks such as carrying heavy objects, operating valves, cranks, and door handles, and simultaneously walking and manipulating when pushing carts or climbing ladders. The ultimate goal is to secure versatile physical abilities to respond to the complex demands of actual industrial sites.
<An Intermediate Result: A Single-Leg Hopping Robot Has Been Developed>
During this process, the research team also developed a single-leg 'Hopping' robot. This robot demonstrated high-level movements, maintaining balance on one leg and repeatedly hopping, and even exhibited extreme athletic abilities such as a 360-degree somersault. Especially in a situation where imitation learning was impossible due to the absence of a biological reference model, the research team achieved significant results by implementing an AI controller through reinforcement learning that optimizes the center of mass velocity while reducing landing impact. Professor Park Hae-won stated, "This achievement is an important milestone that has achieved independence in both hardware and software aspects of humanoid research by securing core components and AI controllers with our own technology," and added, "We will further develop it into a complete humanoid including an upper body to solve the complex demands of actual industrial sites and furthermore, foster it as a next-generation robot that can work alongside humans."
<Key Components of the Directly Developed Robot: (a) Reducer, (b) Motor Stator, (c) Motor Driver, (d) EtherCAT-CAN convert board>
The results of this research will be presented by JongHun Choe, a Ph.D. candidate in Mechanical Engineering, as the first author, on hardware development at 'Humanoids 2025', an international humanoid robot specialized conference held on October 1st. Additionally, Ph.D. candidates Dongyun Kang, Gijeong Kim, and JongHun Choe from Mechanical Engineering will present the AI algorithm achievements as co-first authors at 'CoRL 2025', the top conference in robot intelligence, held on September 29th. ※Paper Titles and Papers: Learning Impact-Rich Rotational Maneuvers via Centroidal Velocity Rewards and Sim-to-Real Techniques: A One-Leg Hopper Flip Case Study, Conference on Robot Learning (CoRL), Seoul, Korea 2025, Dongyun Kang, Gijeong Kim, JongHun Choe, Hajun Kim, Hae-Won Park, arxiv version: https://arxiv.org/abs/2505.12222 Design of a 3-DOF Hopping Robot with an Optimized Gearbox: An Intermediate Platform Toward Bipedal Robots, IEEE-RAS, International Conference on Humanoid Robots, Seoul, Korea, 2025, JongHun Choe, Gijeong Kim, Hajun Kim, Dongyun Kang, Min-Su Kim, Hae-Won Park, arxiv version: https://arxiv.org/abs/2505.12231 This research was supported by research funding from the Ministry of Trade, Industry and Energy and the Korea Institute of Industrial Technology Planning and Evaluation (KEIT) (RS-2024-00427719). ※ Related Video: https://youtu.be/ytWO7lldN4c
2025.09.19 View 2830 -
A Quick but Clingy Creepy-Crawler that will MARVEL You
Engineered by KAIST Mechanics, a quadrupedal robot climbs steel walls and crawls across metal ceilings at the fastest speed that the world has ever seen.
< Photo 1. (From left) KAIST ME Prof. Hae-Won Park, Ph.D. Student Yong Um, Ph.D. Student Seungwoo Hong >
- Professor Hae-Won Park's team at the Department of Mechanical Engineering developed a quadrupedal robot that can move at a high speed on ferrous walls and ceilings.
- It is expected to make a wide variety of contributions as it is to be used to conduct inspections and repairs of large steel structures such as ships, bridges, and transmission towers, offering an alternative to dangerous or risky activities required in hazardous environments while maintaining productivity and efficiency through automation and unmanning of such operations.
- The study was published as the cover paper of the December issue of Science Robotics.
KAIST (President Kwang Hyung Lee) announced on the 26th that a research team led by Professor Hae-Won Park of the Department of Mechanical Engineering developed a quadrupedal walking robot that can move at high speed on steel walls and ceilings named M.A.R.V.E.L. - rightly so as it is a Magnetically Adhesive Robot for Versatile and Expeditious Locomotion as described in their paper, “Agile and Versatile Climbing on Ferromagnetic Surfaces with a Quadrupedal Robot.” (DOI: 10.1126/scirobotics.add1017)
To make this happen, Professor Park's research team developed a foot pad that can quickly turn the magnetic adhesive force on and off while retaining high adhesive force even on an uneven surface through the use of the Electro-Permanent Magnet (EPM), a device that can magnetize and demagnetize an electromagnet with little power, and the Magneto-Rheological Elastomer (MRE), an elastic material made by mixing a magnetic response factor, such as iron powder, with an elastic material, such as rubber, which they mounted on a small quadrupedal robot they made in-house, at their own laboratory. These walking robots are expected to be put into a wide variety of usage, including being programmed to perform inspections, repairs, and maintenance tasks on large structures made of steel, such as ships, bridges, transmission towers, large storage areas, and construction sites.
This study, in which Seungwoo Hong and Yong Um of the Department of Mechanical Engineering participated as co-first authors, was published as the cover paper in the December issue of Science Robotics.
< Image on the Cover of 2022 December issue of Science Robotics >
Existing wall-climbing robots use wheels or endless tracks, so their mobility is limited on surfaces with steps or irregularities. On the other hand, walking robots for climbing can expect improved mobility in obstacle terrain, but have disadvantages in that they have significantly slower moving speeds or cannot perform various movements.
In order to enable fast movement of the walking robot, the sole of the foot must have strong adhesion force and be able to control the adhesion to quickly switch from sticking to the surface or to be off of it. In addition, it is necessary to maintain the adhesion force even on a rough or uneven surface.
To solve this problem, the research team used the EPM and MRE for the first time in designing the soles of walking robots. An EPM is a magnet that can turn on and off the electromagnetic force with a short current pulse. Unlike general electromagnets, it has the advantage that it does not require energy to maintain the magnetic force. The research team proposed a new EPM with a rectangular structure arrangement, enabling faster switching while significantly lowering the voltage required for switching compared to existing electromagnets.
In addition, the research team was able to increase the frictional force without significantly reducing the magnetic force of the sole by covering the sole with an MRE. The proposed sole weighs only 169 g, but provides a vertical gripping force of about *535 Newtons (N) and a frictional force of 445 N, which is sufficient gripping force for a quadrupedal robot weighing 8 kg.
* 535 N converted to kg is 54.5 kg, and 445 N is 45.4 kg. In other words, even if an external force of up to 54.5 kg in the vertical direction and up to 45.4 kg in the horizontal direction is applied (or even if a corresponding weight is hung), the sole of the foot does not come off the steel plate.
MARVEL climbed up a vertical wall at high speed at a speed of 70 cm per second, and was able to walk while hanging upside down from the ceiling at a maximum speed of 50 cm per second. This is the world's fastest speed for a walking climbing robot. In addition, the research team demonstrated that the robot can climb at a speed of up to 35 cm even on a surface that is painted, dirty with dust and the rust-tainted surfaces of water tanks, proving the robot's performance in a real environment. It was experimentally demonstrated that the robot not only exhibited high speed, but also can switch from floor to wall and from wall to ceiling, and overcome 5-cm high obstacles protruding from walls without difficulty.
The new climbing quadrupedal robot is expected to be widely used for inspection, repair, and maintenance of large steel structures such as ships, bridges, transmission towers, oil pipelines, large storage areas, and construction sites. As the works required in these places involves risks such as falls, suffocation and other accidents that may result in serious injuries or casualties, the need for automation is of utmost urgency.
One of the first co-authors of the paper, a Ph.D. student, Yong Um of KAIST’s Department of Mechanical Engineering, said, "By the use of the magnetic soles made up of the EPM and MRE and the non-linear model predictive controller suitable for climbing, the robot can speedily move through a variety of ferromagnetic surfaces including walls and ceilings, not just level grounds. We believe this would become a cornerstone that will expand the mobility and the places of pedal-mobile robots can venture into." He added, “These robots can be put into good use in executing dangerous and difficult tasks on steel structures in places like the shipbuilding yards.”
This research was carried out with support from the National Research Foundation of Korea's Basic Research in Science & Engineering Program for Mid-Career Researchers and Korea Shipbuilding & Offshore Engineering Co., Ltd..
< Figure 1. The quadrupedal robot (MARVEL) walking over various ferrous surfaces. (A) vertical wall (B) ceiling. (C) over obstacles on a vertical wall (D) making floor-to-wall and wall-to-ceiling transitions (E) moving over a storage tank (F) walking on a wall with a 2-kg weight and over a ceiling with a 3-kg load. >
< Figure 2. Description of the magnetic foot (A) Components of the magnet sole: ankle, Square Eletro-Permanent Magnet(S-EPM), MRE footpad. (B) Components of the S-EPM and MRE footpad. (C) Working principle of the S-EPM. When the magnetization direction is aligned as shown in the left figure, magnetic flux comes out of the keeper and circulates through the steel plate, generating holding force (ON state). Conversely, if the magnetization direction is aligned as shown in the figure on the right, the magnetic flux circulates inside the S-EPM and the holding force disappears (OFF state). >
Video Introduction: Agile and versatile climbing on ferromagnetic surfaces with a quadrupedal robot - YouTube
2022.12.30 View 25890