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Direct Printing of Nanolasers, the Key to Optical Computing and Quantum Security
< (From left) Professor Ji Tae Kim (KAIST), Dr. Shiqi Hu (First Author, AI-based Intelligent Design-Manufacturing Integrated Research Group, KAIST-POSTECH), and Professor Junsuk Rho (POSTECH) >
In future high-tech industries, such as high-speed optical computing for massive AI, quantum cryptographic communication, and ultra-high-resolution augmented reality (AR) displays, nanolasers—which process information using light—are gaining significant attention as core components for next-generation semiconductors. A research team at our university has proposed a new manufacturing technology capable of high-density placement of nanolasers on semiconductor chips, which process information in spaces thinner than a human hair.
KAIST announced on January 6th that a joint research team, led by Professor Ji Tae Kim from the Department of Mechanical Engineering and Professor Junsuk Rho from POSTECH (President Seong-keun Kim), has developed an ultra-fine 3D printing technology capable of creating "vertical nanolasers," a key component for ultra-high-density optical integrated circuits.
Conventional semiconductor manufacturing methods, such as lithography, are effective for mass-producing identical structures but face limitations: the processes are complex and costly, making it difficult to freely change the shape or position of devices. Furthermore, most existing lasers are built as horizontal structures lying flat on a substrate, which consumes significant space and suffers from reduced efficiency due to light leakage into the substrate.
To solve these issues, the research team developed a new 3D printing method to vertically stack perovskite, a next-generation semiconductor material that generates light efficiently. This technology, known as "ultra-fine electrohydrodynamic 3D printing," uses electrical voltage to precisely control invisible ink droplets at the attoliter scale ($10^{-18}$ L).
Through this method, the team successfully printed pillar-shaped nanostructures—much thinner than a human hair—directly and vertically at desired locations without the need for complex subtractive processes (carving material away).
The core of this technology lies in significantly increasing laser efficiency by making the surface of the printed perovskite nanostructures extremely smooth. By combining the printing process with gas-phase crystallization control technology, the team achieved high-quality structures with nearly single-crystalline alignment. As a result, they were able to realize high-efficiency vertical nanolasers that operate stably with minimal light loss.
Additionally, the team demonstrated that the color of the emitted laser light could be precisely tuned by adjusting the height of the nanostructures. Utilizing this, they created laser security patterns invisible to the naked eye—identifiable only with specialized equipment—confirming the potential for commercialization in anti-counterfeiting technology.
< 3D Printing of Perovskite Nanolasers >
Professor Jitae Kim stated, "This technology allows for the direct, high-density implementation of optical computing semiconductors on a chip without complex processing. It will accelerate the commercialization of ultra-high-speed optical computing and next-generation security technologies."
The research results, with Dr. Shiqi Hu from the Department of Mechanical Engineering as the first author, were published online on December 6, 2025, in ACS Nano, an international prestigious journal in the field of nanoscience.
Paper Title: Nanoprinting with Crystal Engineering for Perovskite Lasers
DOI: https://doi.org/10.1021/acsnano.5c16906
This research was conducted with support from the Ministry of Science and ICT’s Excellent Young Researcher Program (RS-2025-00556379), the Mid-career Researcher Support Program (RS-2024-00356928), and the InnoCORE AI-based Intelligent Design-Manufacturing Integrated Research Group (N10250154).
2026.01.06 View 438 -
KAIST, AI judges manufacturing beyond craftsmanship and language barriers
<(From Left) M.S candidate Inhyo Lee, Ph.D candidate Heekyu Kim, Ph.D candidate joonyoung Kim, Professor Seunghwa Ryu>
Most of the plastic products we use are made through injection molding, a process in which molten plastic is injected into a mold to mass-produce identical items. However, even slight changes in conditions can lead to defects, so the process has long relied on the intuition of highly skilled workers. Now, KAIST researchers have proposed an AI-based solution that autonomously optimizes processes and transfers manufacturing knowledge, addressing concerns that expertise could be lost due to the retirement of skilled workers and the increase in foreign labor.
KAIST (President Kwang Hyung Lee) announced on the 22nd of December that a research team led by Professor Seunghwa Ryu from the Department of Mechanical Engineering · InnoCORE PRISM-AI Center has, for the first time in the world, developed generative AI technology that autonomously optimizes injection molding processes, along with an LLM-based knowledge transfer system that makes on-site expertise accessible to anyone. The team also reported that these achievements were published consecutively in an internationally renowned journal.
The first achievement is a generative AI–based process inference technology that automatically infers optimal process conditions based on environmental changes or quality requirements. Previously, whenever temperature, humidity, or desired quality levels changed, skilled workers had to rely on trial and error to readjust conditions.
The research team implemented a diffusion model–based approach that reverse-engineers process conditions satisfying target quality requirements, using environmental data and process parameters collected over several months from an actual injection molding factory.
In addition, the team built a surrogate model that substitutes for actual production, enabling quality prediction without running the real process. As a result, they achieved an error rate of just 1.63%, significantly lower than the 23~44% error rates of representative existing technologies such as GAN* and VAE** models traditionally used for process prediction. Experiments applying the AI-generated conditions to real processes confirmed successful production of acceptable products, demonstrating practical applicability.
*GAN (Generative Adversarial Network): a method in which two AI models compete with each other to generate data
**VAE (Variational Autoencoder): a method that compresses and learns common patterns in data and then reconstructs them
<Figure 1. Generative AI–Based Process Reasoning Technology>
The second achievement is the IM-Chat, an LLM-based knowledge transfer system designed to address skilled worker retirement and multilingual work environments. IM-Chat is a multi-agent AI system that combines large language models (LLMs) with retrieval-augmented generation (RAG), serving as an AI assistant for manufacturing sites by providing appropriate solutions to problems encountered by novice or foreign workers.
When a worker asks a question in natural language, the AI understands it and, if necessary, automatically calls the generative process inference AI, simultaneously providing optimal process condition calculations along with relevant standards and background explanations.
For example, when asked, “What is the appropriate injection pressure when the factory humidity is 43.5%?”, the AI calculates the optimal condition and presents the supporting manual references as well. With support for multilingual interfaces, foreign workers can receive the same level of decision-making support.
This research is regarded as a core manufacturing AI transformation (AX) technology that can be extended beyond injection molding to molds, presses, extrusion, 3D printing, batteries, bio-manufacturing, and other industries.
In particular, the work is significant in that it presents a paradigm for autonomous manufacturing AI, integrating generative AI and LLM agents through a Tool-Calling approach*, enabling AI to make its own judgments and invoke necessary functions.
*Tool-Calling approach: a method in which AI autonomously calls and uses the functions or programs required for a given situation
<Figure 2. Large Language Model–Based Multilingual Knowledge Transfer Multi-Agent IM-Chat>
<Figure 3. Example of Operation of the Large Language Model (LLM)–Based Multilingual Knowledge Transfer Multi-Agent IM-Chat>
<Figure 4. Illustration of the Application of an LLM-Based Multilingual Knowledge Transfer Multi-Agent IM-Chat (AI-Generated)>
Professor Seunghwa Ryu explained, “This is a case where we addressed fundamental problems in manufacturing in a data-driven way by combining AI that autonomously optimizes processes with LLMs that make on-site knowledge accessible to anyone,” adding, “We will continue expanding this approach to various manufacturing processes to accelerate intelligence and autonomy across the industry.”
This research involved doctoral candidates Junhyeong Lee, Joon-Young Kim, and Heekyu Kim from the Department of Mechanical Engineering as co–first authors, with Professor Seunghwa Ryu as the corresponding author. The results were published consecutively in the April and December issues of Journal of Manufacturing Systems (JCR 1/69, IF 14.2), the world’s top-ranked international journal in engineering and industrial fields.
※ Paper 1: “Development of an Injection Molding Production Condition Inference System Based on Diffusion Model,” DOI: https://doi.org/10.1016/j.jmsy.2025.01.008 ※ Paper 2: “IM-Chat: A multi-agent LLM framework integrating tool-calling and diffusion modeling for knowledge transfer in injection molding industry,” DOI: https://doi.org/10.1016/j.jmsy.2025.11.007
This research was supported by the Ministry of Science and ICT, the Ministry of SMEs and Startups, and the Ministry of Trade, Industry and Energy.
2025.12.22 View 564 -
Harry Potter–Style ‘Moving Invisibility Cloak’ Technology Developed
<(Top row, left) Ph.D candidate Hyeonseung Lee, Professor Wonho Choe, (Second row, left) Professor Hyoungsoo Kim, Professor Sanghoo Park,(Top) First author Dr. Jeongsu Pyeon>
What do Harry Potter’s invisibility cloak and stealth fighter jets that evade radar have in common? They both make objects invisible despite their physical presence. Building upon this concept, our research team has taken it one step further by developing a “smart invisibility cloak” like technology that hides electromagnetic waves even better as it stretches and moves. This technology is expected to open new possibilities for moving robots, body-mounted wearable devices, and next-generation stealth technologies.
On December 16th, research teams led by Professor Hyoungsoo Kim of the Department of Mechanical Engineering and Professor Sanghoo Park of the Department of Nuclear and Quantum Engineering from KAIST announced that they have developed a core enabling technology for next-generation stretchable cloaking* based on Liquid Metal Composite Ink (LMCP), which can absorb, modulate, and shield electromagnetic waves.
* Cloaking: A technology that makes an object appear as if it does not exist to detection equipment such as radar or sensors, even though it is physically present.
To realize cloaking technology, it is necessary to freely control light or electromagnetic waves on the surface of an object. However, conventional metallic materials are rigid and do not stretch well, and when forcibly stretched, they easily break. For this reason, there have been significant difficulties in applying such materials to body-conforming electronic devices or robots that freely change shape.
The liquid metal composite ink developed by the research team maintains electrical conductivity even when stretched up to 12 times its original length (1200%), and it demonstrated high stability with little oxidation or performance degradation even after being left in air for nearly a year. Unlike conventional metals, this ink is rubber-like and soft while fully retaining metallic functionality.
These properties are possible because, during the drying process, liquid metal particles inside the ink spontaneously connect with one another to form a mesh-like metallic network structure. This structure functions as a “metamaterial”—an artificial structure in which extremely small patterns are repeatedly printed using ink so that electromagnetic waves interact with the structure in a designed manner. As a result, the material simultaneously exhibits liquid-like flexibility and metal-like robustness.
The fabrication process is also simple. Without complex procedures such as high-temperature sintering or laser processing, the ink can be printed using a printer or applied with a brush and then simply dried. In addition, common drying issues such as stains or cracking do not occur, enabling smooth and uniform metal patterns.
To verify the performance of the ink, the research team became the first in the world to fabricate a “stretchable metamaterial absorber” whose electromagnetic wave absorption characteristics change depending on the degree of stretching.
Simply stretching the rubber-like substrate after printing patterns with the ink changes the type (frequency band) of electromagnetic waves that are absorbed. This demonstrates the potential for cloaking technology that can more effectively hide objects from radar or communication signals depending on the situation.
<Figure. Comparison of LMCP ink properties, printing process applicability, mechanical/electrical performance, and versatility on various substrates.
(a) Comparison results regarding surface tension, viscosity, wettability, and post-processing requirements between conventional liquid metal-based inks and the LMCP ink in this study. The results demonstrate that LMCP ink possesses the advantage of requiring no post-processing while maintaining relatively high viscosity and excellent wettability. (Right radar chart: Qualitative comparison of key performance indicators, including electrical conductivity, surface tension, viscosity, wettability, and post-processing requirements).
(b) Various printing methods based on the self-sintering characteristics of LMCP ink: nozzle-based direct writing, brushing, patterning using shadow masks and doctor blade processes, and large-area electrode fabrication via the roll-to-roll method.
(c) Stretchability and electrical stability of LMCP electrodes. Results show resistance changes when samples are stretched from 0% to 1200%, and stable operation is confirmed under 0%–500% strain through a 3 V LED driving experiment.
(d) Examples of various patterns and devices fabricated using LMCP ink. Applicable structures are presented, including large-area uniform coating, precise grid patterns, crack-free metal paths, LED circuits operating under tension, and stretchable spiral electrodes>
(e) Examples demonstrating stable printing of LMCP ink on various substrates (SIR, NBR, PVC, PET, WPU, PDMS, Latex), indicating excellent pattern reproducibility and adhesion regardless of the substrate type>
This technology is evaluated as a groundbreaking electronic material technology that simultaneously satisfies stretchability, electrical conductivity, long-term stability, process simplicity, and electromagnetic wave control functionality.
Professor Hyoungsoo Kim stated, “We have made it possible to implement electromagnetic wave functionality using only printing processes without complex equipment,” adding, “This technology is expected to be utilized in various future technologies such as robotic skin, body-mounted wearable devices, and radar stealth technologies in the defense sector.”
This research was recognized as an important fundamental technology in the field of next-generation electronic materials and was published in the October 2025 issue of the international Wiley journal Small on October 16, where it was selected as a cover article.
Paper title:
J. Pyeon, H. Lee, W. Choe, S. Park, H. Kim,
“Versatile Liquid Metal Composite Inks for Printable, Durable, and Ultra-Stretchable Electronics,”
Small 2501829 (2025)
DOI: https://doi.org/10.1002/smll.202501829
Author information:
First author: Dr. Jeongsu Pyeon
Co-authors: Doctoral candidate Hyeonseung Lee, Professor Wonho ChoeCorresponding authors: Professor Hyoungsoo Kim, Professor Sanghoo Park
This work was supported by the National Research Foundation of Korea’s Mid-Career Research Program (MSIT: 2021R1A2C2007835) and the KAIST UP Program.
< Selected as the cover article of the October 2025 issue of the international journal Small >
< Invisibility cloak technology image (AI-generated image) >
2025.12.16 View 1649 -
KAIST, Production Temperature ↓ by 500°C, Power Output ↑ 2x… Next-Generation Ceramic Electrochemical Cell Reborn
<(Top row, from left) Professor Kang Taek Lee, Ph.D candidate Yejin Kang, Dr. Dongyeon Kim, (Bottom row, from left) M.S candidate Mincheol Lee, Ph.D candidate Seeun Oh, Ph.D candidate Seungsoo Jang, Ph.D candidate Hyeonggeun Kim>
As power demand surges in the AI era, the “protonic ceramic electrochemical cell (PCEC),” which can simultaneously produce electricity and hydrogen, is gaining attention as a next-generation energy technology. However, this cell has faced the technical limitation of requiring an ultra-high production temperature of 1,500°C. A KAIST research team has succeeded in establishing a new manufacturing process that lowers this limit by more than 500°C for the first time in the world.
KAIST (President Kwang Hyung Lee) announced on the 4th of December that Professor Kang Taek Lee’s research team in the Department of Mechanical Engineering developed a new process that enables the fabrication of high-performance protonic ceramic electrochemical cells at temperatures more than 500°C lower than before, using “microwave + vapor control technology” that leverages microwave heating principles and the diffusion environment of chemical vapor generated from specific chemical components.
The electrolyte—the key material of protonic ceramic electrochemical cells—contains barium (Ba), and barium easily evaporates at temperatures above 1,500°C, which has been the main cause of performance degradation. Therefore, the ability to harden the ceramic electrolyte at a lower temperature has been the core issue that determines cell performance.
As power demand surges in the AI era, the “protonic ceramic electrochemical cell (PCEC),” which can simultaneously produce electricity and hydrogen, is gaining attention as a next-generation energy technology. However, this cell has faced the technical limitation of requiring an ultra-high production temperature of 1,500°C. A KAIST research team has succeeded in establishing a new manufacturing process that lowers this limit by more than 500°C for the first time in the world.
KAIST (President Kwang Hyung Lee) announced on the 4th of December that Professor Kang Taek Lee’s research team in the Department of Mechanical Engineering developed a new process that enables the fabrication of high-performance protonic ceramic electrochemical cells at temperatures more than 500°C lower than before, using “microwave + vapor control technology” that leverages microwave heating principles and the diffusion environment of chemical vapor generated from specific chemical components.
The electrolyte—the key material of protonic ceramic electrochemical cells—contains barium (Ba), and barium easily evaporates at temperatures above 1,500°C, which has been the main cause of performance degradation. Therefore, the ability to harden the ceramic electrolyte at a lower temperature has been the core issue that determines cell performance.
To solve this, the research team devised a new heat-treatment method called “vapor-phase diffusion.” This technique places a special auxiliary material (a vapor source) next to the cell and irradiates it with microwaves to quickly diffuse vapor. When the temperature reaches approximately 800°C, the vapor released from the auxiliary material moves toward the electrolyte and tightly bonds the ceramic particles. Thanks to this technology, a process that previously required 1,500°C can now be completed at just 980°C. In other words, a world-first ceramic electrochemical cell fabrication technology has been created that produces high-performance electricity at a “low temperature” without damaging the electrolyte.
A cell fabricated with this process produced 2 W of power stably from a 1 cm² cell (roughly the size of a fingernail) at 600°C and generated 205 mL of hydrogen per hour at 600°C (about the volume of a small paper cup, among the highest in the industry). It also maintained stability without performance degradation during 500 hours of continuous operation.
In other words, this technology reduces the production temperature (−500°C), lowers the operating temperature (600°C), doubles performance (2 W/cm²), and extends the lifespan (500-hour stability), achieving world-class performance in ceramic cell technology.
The research team also enhanced the reliability of the technology by using digital twins (virtual simulations) to analyze gas-transport phenomena occurring in the microscopic internal structure of the cell − phenomena that are difficult to observe in actual experiments.
<Figure 1. (a) Schematic of the vapor-diffusion-based process; (b) Surface microstructure of the electrolyte; (c) Internal barium composition ratio of the electrolyte according to processing conditions; (d) Comparison of power-generation performance with previous studies>
< Figure 2. (a) Three-dimensional reconstructed image of the protonic ceramic electrochemical cell fuel electrode according to processing conditions (b) Pore structure (c) Gas-transport simulation results >
Professor Kang Taek Lee emphasized, “This study is the world’s first case of using vapor to lower the heat-treatment temperature by more than 500°C while still producing a high-performance, high-stability cell.” He added, “It is expected to become a key manufacturing technology that addresses the power challenges of the AI era and accelerates the hydrogen society.”
Dongyeon Kim (KAIST PhD) and Yejin Kang (KAIST PhD candidate) participated as co–first authors. The research results were published in Advanced Materials (IF: 26.8), one of the world’s leading journals in energy and materials science, and were selected as the Inside Front Cover article on October 29.
(Paper title: “Sub-1000°C Sintering of Protonic Ceramic Electrochemical Cells via Microwave-Driven Vapor Phase Diffusion,” DOI: https://doi.org/10.1002/adma.202506905)
This research was supported by the MSIT’s Mid-career Researcher Program and the H2 Next Round Program.
2025.12.05 View 1044 -
KAIST Develops Room-Temperature 3D Printing Technology for ‘Electronic Eyes’—Miniaturized Infrared Sensors
<(From Left) Professor Ji Tae Kim of the Department of Mechanical Engineering, Professor Soong Ju Oh of Korea University and Professor Tianshuo Zhao of the University of Hong Kong>
The “electronic eyes” technology that can recognize objects even in darkness has taken a step forward. Infrared sensors, which act as the “seeing” component in devices such as LiDAR for autonomous vehicles, 3D face recognition systems in smartphones, and wearable healthcare devices, are regarded as key components in next-generation electronics. Now, a research team at KAIST and their collaborators have developed the world’s first room-temperature 3D printing technology that can fabricate miniature infrared sensors in any desired shape and size.
KAIST (President Kwang Hyung Lee) announced on the 3rd of November that the research team led by Professor Ji Tae Kim of the Department of Mechanical Engineering, in collaboration with Professor Soong Ju Oh of Korea University and Professor Tianshuo Zhao of the University of Hong Kong, has developed a 3D printing technique capable of fabricating ultra-small infrared sensors—smaller than 10 micrometers (µm)—in customized shapes and sizes at room temperature.
Infrared sensors convert invisible infrared signals into electrical signals and serve as essential components in realizing future electronic technologies such as robotic vision. Accordingly, miniaturization, weight reduction, and flexible form-factor design have become increasingly important.
Conventional semiconductor fabrication processes were well suited for mass production but struggled to adapt flexibly to rapidly changing technological demands. They also required high-temperature processing, which limited material choices and consumed large amounts of energy.
To overcome these challenges, the research team developed an ultra-precise 3D printing process that uses metal, semiconductor, and insulator materials in the form of liquid nanocrystal inks, stacking them layer by layer within a single printing platform.
This method enables direct fabrication of core components of infrared sensors at room temperature, allowing for the realization of customized miniature sensors of various shapes and sizes.
Particularly, the researchers achieved excellent electrical performance without the need for high-temperature annealing by applying a “ligand-exchange” process, where insulating molecules on the surface of nanoparticles are replaced with conductive ones.
As a result, the team successfully fabricated ultra-small infrared sensors measuring less than one-tenth the thickness of a human hair (under 10 µm).
<Figure 1. 3D printing of infrared sensors.a. Room-temperature printing process for the electrodes and photoactive layer that make up the infrared sensor.b. Structure and chemical composition of the printed infrared microsensor. c.Printed infrared sensor micropixel array.>
Professor Ji Tae Kim commented, “The developed 3D printing technology not only advances the miniaturization and lightweight design of infrared sensors but also paves the way for the creation of innovative new form-factor products that were previously unimaginable. Moreover, by reducing the massive energy consumption associated with high-temperature processes, this approach can lower production costs and enable eco-friendly manufacturing—contributing to the sustainable development of the infrared sensor industry.”
The research results were published online in Nature Communications on October 16, 2025, under the title “Ligand-exchange-assisted printing of colloidal nanocrystals to enable all-printed sub-micron optoelectronics” (DOI: https://doi.org/10.1038/s41467-025-64596-4).
This research was supported by the Ministry of Science and ICT of Korea through the Excellent Young Researcher Program (RS−2025−00556379), the National Strategic Technology Material Development Program (RS−2024−00407084), and the International Cooperation Research Program for Original Technology Development (RS−2024−00438059).
2025.11.03 View 2600 -
3D Printing Becomes Stronger and More Economical with Light and AI
<(Front) Ph.D. candidate Jisoo Nam, (Back row, from left) Ph.D. candidate Boxin Chen, Professor Miso Kim>
Photocurable 3D printing, widely used for everything from dental treatments to complex prototype manufacturing, is fast and precise but has the limitation of being fragile and easily broken by impact. A KAIST research team has developed a new technology to overcome this weakness, paving the way for the more robust and economical production of everything from medical implants to precision machine parts.
KAIST (President Kwang Hyung Lee) announced on the 29th that Professor Miso Kim's research team in the Department of Mechanical Engineering has developed a new technology that fundamentally resolves the durability limitations of photocurable 3D printing.
Digital Light Processing (DLP)-based 3D printing is a technique that uses light to solidify liquid resin (polymer) to rapidly manufacture precise structures, used in various fields such as dentistry and precision machinery. While traditional injection molding offers excellent durability, it requires significant time and cost for mold fabrication. In contrast, photocurable 3D printing allows for flexible shape realization but has a durability drawback.
Professor Kim's team solved this problem by combining two key elements:
A new photocurable resin material that absorbs shock and vibration while allowing for a wide range of properties from rubber to plastic.
A machine learning-based design technology that automatically assigns optimal strength to each part of the structure.
<Figure 1. Schematic of a new manufacturing technology for high-durability photocurable 3D printing using light-controlled gradient structures. This approach integrates the development of stiffness-controllable viscoelastic polyurethane acrylate (PUA) materials, machine learning-based property gradient optimization, and grayscale DLP 3D printing. The technology enhances damping performance and alleviates stress concentration, providing an integrated solution for high reliability, durability, and customized manufacturing. It demonstrates potential applications in structural components subjected to repetitive loads such as joints, automotive interior parts, and precision machinery components>
The research team developed a Polyurethane Acrylate (PUA) material incorporating dynamic bonds, which significantly increases shock and vibration absorption capability compared to existing materials. Furthermore, they successfully applied 'grayscale DLP' technology, which controls the light intensity to achieve different strengths from a single resin composition, thereby assigning customized strength to specific areas within the structure. This concept is inspired by the harmonious and different roles played by bone and cartilage in the human body.
A machine learning algorithm automatically proposes the optimal strength distribution by analyzing the structure and load conditions. This organically connects material development and structural design, enabling customized strength distribution.
The economic efficiency is also noteworthy. Previously, expensive 'multi-material printing' technology was required to achieve diverse material properties, but this new technology yields the same effect with a single material and a single process, significantly reducing production costs. It eliminates the need for complex equipment or material management, and the AI-based structural optimization shortens research and development time and product design costs.
Professor Miso Kim explained, "This technology simultaneously expands the degrees of freedom in material properties and structural design. Patient-specific implants will become more durable and comfortable, and precision machine parts can be manufactured more robustly." She added, "The fact that it secures economic viability by realizing various strengths with a single material and single process is highly significant," and "We anticipate its utilization across various industrial fields such as biomedical, aerospace, and robotics."
The research was spearheaded by Professor Miso Kim's team at the KAIST Department of Mechanical Engineering, with Ph.D. candidate Jisoo Nam as the first author. Boxin Chen, a student from Sungkyunkwan University, also contributed to the collaborative research. The findings were published online on July 16 in the world-renowned journal in materials science, Advanced Materials (IF 26.8). Recognizing the research's excellence, it was also selected for the journal's Frontispiece.
Paper Title: Machine Learning-Driven Grayscale Digital Light Processing for Mechanically Robust 3D-Printed Gradient Materials
DOI: 10.1002/adma.202504075
The achievements of this research have brought Professor Miso Kim significant international attention, as she simultaneously received the 'Wiley Rising Star Award' and the 'Wiley Women in Materials Science Award' in July 2025, hosted by the international academic publisher Wiley.
The Wiley Rising Star Award is given to emerging researchers with the potential for academic leadership, and the Wiley Women in Materials Science Award is a prestigious honor established to celebrate outstanding female scientists in the field of materials science.
<Figure 2. Frontispiece image (scheduled for Issue 42). Multi-property structure fabricated using a photocurable 3D printer. By varying the projector light intensity by location, stronger light creates rigid regions while weaker light forms flexible ones. AI designs an optimized pattern for the structural shape to prevent fracture and reinforce the overall strength.>
This research was supported by the National Research Foundation of Korea (NRF) grants funded by the Korean government (MSIT) (Nos. NRF-2021R1A2C2095767, RS-2023-00254689, and RS-2024-00433654).
2025.09.30 View 1878 -
KAIST to Foster a 'Robot Valley' in Daejeon with $10 Million Initiative
<Group Photo of Kick-off Meeting>
On September 3, KAIST announced the official launch of the "2025 Deep Tech Scale-up Valley Nurturing Project" with a kick-off meeting at the KAIST Department of Mechanical Engineering.
KAIST was selected for this project by the Ministry of Science and ICT and the Research and Development Special District Foundation. With this selection, the university plans to create a "Robot Valley".
Over the next three and a half years, KAIST will receive a total of 13.65 billion won (approximately $10 million) in funding. The university's goal is to intensively nurture globally competitive, innovative robotics companies based on foundational technologies and to develop Daejeon into a global hub for the robotics industry.
The initiative will leverage Daejeon's exceptional research talent and its startup and investment ecosystem to create a model for regional revitalization and to cultivate the robotics industry as a next-generation strategic sector.
KAIST's vision for this project is to develop "Human-Friendly Robots (HFR)" that are more than just automated machines; they are collaborative partners that share space, roles, and emotions with people.
The project will implement a multi-stage strategy that includes promoting the commercialization of robotics technology, supporting the startup ecosystem, securing global technological competitiveness, and developing robot commercialization platforms. This will establish a virtuous cycle of technology development, startup and investment growth, and reinvestment.
Unlike traditional startup support and scale-up programs, this project aims for the simultaneous growth of the entire robotics industry, not just individual companies. A key element is an open innovation model where leading robotics firms like Angel Robotics Inc. and EuRoBotics Inc. (led by Professor Byung-ho Yu and Professor Hyun Myung) will share common core technologies related to actuators, circuits, AI, and standardized data. This will allow startups to focus on developing robot products that directly meet customer needs.
The project team includes key KAIST robotics researchers. The project leader is Professor Jung Kim (President of the Korea Robotics Society) from the Department of Mechanical Engineering. Other participating professors include Geon-Jae Lee from the Department of Materials Science and Engineering (human augmentation sensors), Hyun Myung from the School of Electrical Engineering (winner of the QRC 2023 quadruped robot autonomous walking competition at IEEE ICRA), Kyung-Chul Kong from the Department of Mechanical Engineering (two-time champion of the Cybathlon International Competition and founder of Angel Robotics), and Suk-Hyung Bae from the Department of Industrial Design (winner of the ACM SIGGRAPH robot sketching competition).
In addition, the KAIST Technology Commercialization Office, KAIST Holdings, Global Techno Valley Lab (GTLAB), and the Daejeon Center for Creative Economy and Innovation will manage technology commercialization and valley construction. The Daejeon Technopark will also participate to provide comprehensive commercialization support.
"The strategic cooperation between Daejeon City's robotics industry nurturing plan and KAIST was the driving force behind the selection for this project," said Geon-Jae Lee, Director of the KAIST Technology Commercialization Office. "We will create a robotics innovation ecosystem based in Daejeon and systematically foster global companies to rival the likes of ABB in Switzerland and KUKA in Germany, which are considered among the top three robotics companies in the world."
< Kick-off Meeting Scene>
Project leader Jung Kim stated, "We will spearhead efforts to discover and nurture over 15 future unicorn companies by promoting the commercialization of deep-tech robotics developed at KAIST. The entire KAIST robotics research team will dedicate its full efforts to ensure that our research and development achievements lead to real-world industries and startups."
KAIST President Kwang-Hyung Lee emphasized, "As Korea's leading research-oriented university, KAIST will actively support Daejeon's growth into a global robotics hub. This project is more than just research and development; it will be a turning point for KAIST to stand at the center of the global robotics ecosystem and create a new growth engine for the region and the nation."
In collaboration with Daejeon City, KAIST plans to form an "HFR Valley Innovation Council" to share and review project outcomes, ultimately building a self-sustaining ecosystem. This initiative aims to establish Daejeon as a world-class robotics industry hub.
2025.09.03 View 2986 -
Artificial Muscles Bloom, Dance, and Wave
Wearing a flower brooch that blooms before your eyes sounds like magic. KAIST researchers have made it real with robotic muscles.
Researchers have developed an ultrathin, artificial muscle for soft robotics. The advancement, recently reported in the journal Science Robotics, was demonstrated with a robotic blooming flower brooch, dancing robotic butterflies and fluttering tree leaves on a kinetic art piece.
The robotic equivalent of a muscle that can move is called an actuator. The actuator expands, contracts or rotates like muscle fibers using a stimulus such as electricity. Engineers around the world are striving to develop more dynamic actuators that respond quickly, can bend without breaking, and are very durable. Soft, robotic muscles could have a wide variety of applications, from wearable electronics to advanced prosthetics.
The team from KAIST’s Creative Research Initiative Center for Functionally Antagonistic Nano-Engineering developed a very thin, responsive, flexible and durable artificial muscle. The actuator looks like a skinny strip of paper about an inch long. They used a particular type of material called MXene, which is class of compounds that have layers only a few atoms thick.
Their chosen MXene material (T3C2Tx) is made of thin layers of titanium and carbon compounds. It was not flexible by itself; sheets of material would flake off the actuator when bent in a loop. That changed when the MXene was “ionically cross-linked” — connected through an ionic bond — to a synthetic polymer. The combination of materials made the actuator flexible, while still maintaining strength and conductivity, which is critical for movements driven by electricity.
Their particular combination performed better than others reported. Their actuator responded very quickly to low voltage, and lasted for more than five hours moving continuously.
To prove the tiny robotic muscle works, the team incorporated the actuator into wearable art: an origami-inspired brooch mimics how a narcissus flower unfolds its petals when a small amount of electricity is applied. They also designed robotic butterflies that move their wings up and down, and made the leaves of a tree sculpture flutter.
“Wearable robotics and kinetic art demonstrate how robotic muscles can have fun and beautiful applications,” said Il-Kwon Oh, lead paper author and professor of mechanical engineering. “It also shows the enormous potential for small, artificial muscles for a variety of uses, such as haptic feedback systems and active biomedical devices.”
The team next plans to investigate more practical applications of MXene-based soft actuators and other engineering applications of MXene 2D nanomaterials.
2019.08.22 View 29243 -
Wearable Robot 'WalkON Suit' Off to Cybathlon 2020
Standing upright and walking alone are very simple but noble motions that separate humans from many other creatures. Wearable and prosthetic technologies have emerged to augment human function in locomotion and manipulation. However, advances in wearable robot technology have been especially momentous to Byoung-Wook Kim, a triplegic for 22 years following a devastating car accident.
Kim rejoiced after standing upright and walking again by putting on the ‘WalkON Suit,’ the wearable robot developed by Professor Kyoungchul Kong’s team. Even more, Kim won third prize in the powered exoskeleton race at Cybathlon 2016, an international cyborg Olympics hosted by ETH Zurich.
Now Kim and Professor Kong’s team are all geared up for the Cybathlon Championship 2020. Professor Kong and his startup, Angel Robotics, held a kickoff ceremony for Cybathlon 2020 at KAIST on June 24. The 2020 championship will take place in Switzerland.
Only pilots with complete paralysis of the legs resulting from spinal cord injuries are eligible to participate in the Cybathlon, which takes place every four years. Pilots compete against each other while completing everyday tasks using technical assistance systems in six different disciplines: a brain-computer interface race, a functional electrical stimulation bike race, a powered arm prosthesis race, a powered leg prosthesis race, a powered exoskeleton race, and a powered wheelchair race. The 2016 championship drew 66 pilots from 56 teams representing 25 countries.
In the powered exoskeleton race, pilots complete everyday activities such as getting up from a sofa and overcoming obstacles such as stairs, ramps, or slopes and up to four pilots compete simultaneously on tracks to solve six tasks; and the pilot that solves the most tasks in the least amount of time wins the race.
(Kim, a triplegic for 22 years demonstrates walking and climbing the stairs (below photo) wearing the WalkOn Suit during the media day on June 21 at KAIST.)
Kim, who demonstrated walking and climbing the stairs wearing the WalkON Suit during the media day for the Cybathlon 2020 kickoff ceremony on June 21 at KAIST, said, “I have been confined to a wheelchair for more than 20 years. I am used to it so I feel like the wheelchair is one of my body parts. Actually, I don’t feel any big difficulties in doing everyday tasks in wheelchair. But whenever I face the fact that I will never be able to stand up with my own two legs again, I am so devastated.” He continued, “I still remember the day when I stood up with my own two legs by myself after 22 years. It was beyond description.”
The market for wearable robots, especially for exoskeleton robots, is continuing to grow as the aging population has been a major challenge in almost every advanced country. The global market for these robots expects to see annual growth of 41.2% to 8.3 billion US dollars by 2025. Healthcare wearable robots for the elderly and rehabilitation take up the half of the market share followed by wearable robots for industrial and defense purposes.
Professor Kong from the Department of Mechanical Engineering and his colleagues have developed two wearable robot systems in 2014: The "WalkON Suit" for complete paraplegics and “Angel Suit” for those with partial impairment in walking ability such as the elderly and rehabilitation patients.
Professor Kong said after 15 years of basic research, the team is now able to develop its own distinct technologies. He said their robots are powered by non-resistant precision drives with algorithms recognizing the user’s moving intention. Incorporated with prosthetic devices technology from the Severance Rehabilitation Hospital, their control technology has led to the production of a customizable robot suit optimized for each user’s physical condition.
The WalkON Suit, which boasts a maximum force of 250 Nm and maximum rotation speed of 45 RPM, gives the user high-energy efficiency modeled after the physiology of the human leg. It allows users to walk on flat ground and down stairs, climb up and down inclines, and sit and lie down. Currently the battery lasts five to six hours for locomotion and the approximate 25 kg of robot weight still remains a technical challenge to upgrade.
Professor Kong’s team has grafted AR glass technology into the WalkOn Suit that one of his pilots put on for the torch relay of the PyongChang Paralympics in 2018. His team is now upgrading the WalkON Suit 4.0 for next year’s competition. Severance Rehabilitation Hospital will help the seven pilots with their training.
Professor Kong said his goal is to make robots that can make people with disabilities much more independent. He stressed, “Wearable robots should be designed for each single user. We provide a very good graphical user interface so that we can design, check, and also verify our optimized design for users’ best performance.”
(Seven pilots and Professor Kong (fifth from left in second row) pose with guests who joined the Cybathlon 2020 kickoff ceremony. President Shin (fifth from right) made a congratulatory remarks during the ceremony.)
2019.06.25 View 47197 -
On-chip Drug Screening for Identifying Antibiotic Interactions in Eight Hours
(from left: Seunggyu Kimand Professor Jessie Sungyun Jeon)
A KAIST research team developed a microfluidic-based drug screening chip that identifies synergistic interactions between two antibiotics in eight hours. This chip can be a cell-based drug screening platform for exploring critical pharmacological patterns of antibiotic interactions, along with potential applications in screening other cell-type agents and guidance for clinical therapies.
Antibiotic susceptibility testing, which determines types and doses of antibiotics that can effectively inhibit bacterial growth, has become more critical in recent years with the emergence of antibiotic-resistant pathogenic bacteria strains.
To overcome the antibiotic-resistant bacteria, combinatory therapy using two or more kinds of antibiotics has been gaining considerable attention. However, the major problem is that this therapy is not always effective; occasionally, unfavorable antibiotic pairs may worsen results, leading to suppressed antimicrobial effects. Therefore, combinatory testing is a crucial preliminary process to find suitable antibiotic pairs and their concentration range against unknown pathogens, but the conventional testing methods are inconvenient for concentration dilution and sample preparation, and they take more than 24 hours to produce the results.
To reduce time and enhance the efficiency of combinatory testing, Professor Jessie Sungyun Jeon from the Department of Mechanical Engineering, in collaboration with Professor Hyun Jung Chung from the Department of Biological Sciences, developed a high-throughput drug screening chip that generates 121 pairwise concentrations between two antibiotics.
The team utilized a microfluidic chip with a sample volume of a few tens of microliters. This chip enabled 121 pairwise concentrations of two antibiotics to be automatically formed in only 35 minutes.
They loaded a mixture of bacterial samples and agarose into the microchannel and injected reagents with or without antibiotics into the surrounding microchannel. The diffusion of antibiotic molecules from the channel with antibiotics to the one without antibiotics resulted in the formation of two orthogonal concentration gradients of the two antibiotics on the bacteria-trapping agarose gel.
The team observed the inhibition of bacterial growth by the antibiotic orthogonal gradients over six hours with a microscope, and confirmed different patterns of antibiotic pairs, classifying the interaction types into either synergy or antagonism.
Professor Jeon said, “The feasibility of microfluidic-based drug screening chips is promising, and we expect our microfluidic chip to be commercialized and utilized in near future.”
This study, led by Seunggyu Kim, was published in Lab on a Chip (10.1039/c8lc01406j) on March 21, 2019.
Figure 1. Back cover image for the “Lab on a Chip”.
Figure 2. Examples of testing results using the microfluidic chips developed in this research.
2019.04.18 View 34153 -
Technology to Control Near-Field Thermal Radiation
(from left clockwise: Professor Seung Seob Lee, Professor Bong Jae Lee, PhD Mikyung Lim and PhD candidate Jaeman Song)
A KAIST research team succeeded in measuring and controlling the near-field thermal radiation between metallo-dielectric (MD) multilayer structures.
Their thermal radiation control technology can be applied to next-generation semiconductor packaging, thermophotovoltaic cells and thermal management systems. It also has the potential to be applied to a sustainable energy source for IoT sensors.
In the nanoscale gaps, thermal radiation between objects increases greatly with closer distances. The amount of heat transfer in this scale was found to be from 1,000 to 10,000 times greater than the blackbody radiation heat transfer, which was once considered the theoretical maximum for the rate of thermal radiation. This phenomenon is called near-field thermal radiation. With recent developments in nanotechnology, research into near-field thermal radiation between various materials has been actively carried out.
Surface polariton coupling generated from nanostructures has been of particular interest because it enhances the amount of near-field thermal radiation between two objects, and allows the spectral control of near-field thermal radiation. This advantage has motivated much of the recent theoretical research on the application of near-field thermal radiation using nanostructures, such as thin films, multilayer nanostructures, and nanowires. Nevertheless, thus far, most of the studies have focused on measuring near-field thermal radiation between isotropic materials.
A joint team led by Professor Bong Jae Lee and Professor Seung Seob Lee from the Department of Mechanical Engineering succeeded in measuring near-field thermal radiation according to the vacuum distance between MD multilayer nanostructures by using a custom MEMS (Micro-Electro-Mechanical Systems)-device-integrated platform with three-axis nanopositioner.
MD multilayer nanostructures refer to structures in which metal and dielectric layers with regular thickness alternate. The MD single-layer pair is referred to as a unit cell, and the ratio of the thickness occupied by the metal layer in the unit cell is called the fill factor.
By measuring the near-field thermal radiation with a varying number of unit cells and the fill factor of the multilayer nanostructures, the team demonstrated that the surface plasmon polariton coupling enhances near-field thermal radiation greatly, and allows spectral control over the heat transfer.
Professor B. J. Lee said, “The isotropic materials that have so far been studied experimentally had limited spectral control over the near-field thermal radiation. Our near-field thermal radiation control technology using multilayer nanostructures is expected to become the first step toward developing various near-field thermal radiation applications.”
This research, led by PhD Mikyung Lim and PhD candidate Jaeman Song, was published in Nature Communications on October 16.
Figure 1. Experimental setup for measuring near-field thermal radiation between MD multilayers
Figure 2. Investigation of manipulated near-field heat flux by modifying the surface conditions with MD multilayers
2019.01.04 View 8507 -
Characteristics of Submesoscale Geophysical Turbulence Reported
A KAIST research team has reported some of unique characteristics and driving forces behind submesoscale geophysical turbulence. Using big data analysis on ocean surface currents and chlorophyll concentrations observed using coastal radars and satellites has brought better understanding of oceanic processes in space and time scales of O(1) kilometer and O(1) hour. The outcomes of this work will lead to improved tracking of water-borne materials and performance in global and regional climate prediction models.
In 2012, United States National Aeronautics and Space Administration (NASA) released a movie clip called “Perpetual Oceans”, which visualized ocean circulation obtained from satellite altimeter-derived sea surface height observations over two and a half years. When the movie was released to the public, it received a great deal of attention because the circulation patterns were strikingly similar to “The Starry Night” by Vincent van Gogh.
“Perpetual Oceans” is full of vortical flow patterns describing the oceanic turbulent motions at mesoscale (a scale of 100 km or larger). Meanwhile, Professor Sung Yong Kim from the Department of Mechanical Engineering and his team focused on the study of the oceanic turbulence at sub-mesoscale (space and time scales of 1 to 100 km and hours).
Sub-mesoscale processes are important because they contribute to the vertical transport of oceanic tracers, mass, buoyancy, and nutrients and rectify both the mixed layer structure and upper ocean stratification. These process studies have been primarily based on numerical simulations because traditional in situ ocean measurements can be limited in their capability to resolve the detailed horizontal and vertical structures of these processes.
The team conducted big data analysis on hourly observations of one-year ocean surface current maps and five-year chlorophyll concentration maps, obtained from remote sensing instruments such as coastal high-frequency radars (HFRs) and geostationary ocean color imagery (GOCI) to examine the unique characteristics of oceanic submesoscale processes.
The team analyzed the slope change of the wavenumber energy spectra of the observations in terms of season and sampling directions. Through the analysis, the team proved that energy cascade (a phenomenon in which large-scale energy transfers to small-scale energy or vice-versa during the turbulent energy transit) occurs in the spatial scale of 10 km in the forward and inverse directions. This is driven by baroclinic instability as opposed to the mesoscale eddy-driven frontogenesis at the O(100) km scale based on the observed regional submesoscale circulations.
This work will contribute to the parameterization of physical phenomenon of sub-mesoscale in the field of global high-resolution modeling within ocean physics and atmospheric as well as climate change. Based on the understanding of the principle of sub-mesoscale surface circulation, practical applications can be further derived for radioactivity, oil spill recovery, and marine pollutant tracking.
Moreover, the data used in this research was based on long-term observations on sub-mesoscale surface currents and concentrations of chlorophyll, which may reflect the submesoscale processes actively generated in the subpolar front off the east coast of Korea. Hence, this study can potentially be beneficial for integrated big data analyses using high-resolution coastal radar-derived surface currents and satellite-derived products and motivate interdisciplinary research between ocean physics and biology.
This research was published as two companion papers in the Journal of Geophysical Research: Oceans on August 6, 2018. (doi:10.1002/2016JC012517; doi:10.1002/2017JC013732)
Figure 1.'The Starry Night' of Van Gogh and the 'Perpetual Ocean' created by NASA's Goddard Space Flight Center.
Figure 2. A schematic diagram of the energy cascades in forward and backward directions and the spatial scale where the energy is injected.
Figure 3. A snapshot of the chlorophyll concentration map derived from geostationary ocean color imagery (GOCI) off the east coast of Korea presenting several examples of sub-mesoscale turbulent flows.
Figure 4. Energy spectra of the HFR-derived surface currents and GOCI-derived chlorophyll concentrations and the temporal variability of spectral decay slopes in the cross-shore and along-shore directions.
2018.12.13 View 7114