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KAIST Develops Next-Generation Self-Powered Wearable Sensor Resilient to 668% Elongation Wearable medical devices that monitor heart rate, respiration, and joint movements for long periods without battery concerns, electronic skins that sense external stimuli like human skin, and soft robots made of flexible materials that move freely have all come one step closer to reality. KAIST researchers have developed a self-powered sensor (a sensor that generates electricity on its own without a battery) that can stretch up to 668% while producing stable electrical signals. KAIST announced on June 18th that a research team led by Professor Miso Kim from the Department of Mechanical Engineering has overcome the durability limitations of conventional piezoelectric fiber sensors (fiber-type sensors that convert pressure or movement into electrical signals) and successfully developed a highly stretchable piezoelectric fiber sensor that operates stably even under repeated deformation. The core material of the sensor, piezoelectric polymer, is a polymeric material that generates electricity when subjected to mechanical force. Although its lightweight and flexible nature makes it suitable for skin-attachable wearable sensors, conventional piezoelectric fiber sensors suffered from signal degradation during repeated stretching or bending, as the electrode layer collecting electrical signals and the piezoelectric layer generating electricity would become damaged. Furthermore, while coiling the fibers can increase stretchability to allow greater elongation, maintaining electrical stability remained a significant challenge. To resolve these issues, the research team developed a "Hierarchical Resilient Design" strategy, engineering the sensor to withstand deformation across multiple levels—from its constituent materials and electrodes to its overall structure. Simply put, just as a rubber band returns to its original shape after repeated stretching, the sensor is designed to self-maintain its performance after cyclical deformation. First, the research team embedded elastic polymer microparticles inside the piezoelectric nanofibers to create a closely interlocking structure. This creates a supportive effect similar to Velcro, helping the sensor recover its original shape even after being repeatedly stretched. Additionally, they designed the interface so that the electricity-collecting electrode and the electricity-generating piezoelectric layer connect seamlessly. By strongly bonding different materials together, they ensured they would not easily delaminate under impact or deformation, allowing the sensor to maintain a stable electrical signal even when significantly stretched or bent. Applying this design to a coil structure, the research team successfully stretched the sensor up to 668%—approximately 6.7 times its original length—while maintaining a stable output. The developed sensor generated consistent electrical signals under various movements, including stretching, bending, and pressing. Furthermore, the research team fabricated the sensor not only in coil forms but also in knot configurations, confirming its stable operation under repeated forces or sudden impacts. By leveraging artificial intelligence (AI) to analyze the sensor signals, they were also able to accurately distinguish between different movements, such as pressing, bending, and stretching. This study holds great significance as it presents a self-powered sensor platform that simultaneously achieves high stretchability and long-term stability without requiring a battery. In particular, because it enables stable signal measurement in environments undergoing repeated deformation, it is expected to be utilized in developing next-generation wearable medical devices for long-term monitoring of various biosignals, including heart rate, respiration, joint movement, and muscle activity. It is also projected to expand its range of applications to digital healthcare devices, electronic skins, and sensory sensors for soft robots by making devices lighter and more convenient to use. "The core achievement of this research is that it simultaneously secured mechanical resilience and electrical reliability by combining fiber structure design with electrode interface engineering (a technology that controls the boundary where different materials meet)," said Professor Miso Kim. She added, "In the future, we expect it to be applied to wearable medical devices requiring long-term wear, electronic skins, and sensory sensors for soft robots, enabling more accurate and continuous biosignal monitoring." The research findings, with researcher Yong Jun Choi as the first author, were published on March 10, 2026, in ACS Nano (Impact Factor 16.1), a world-renowned academic journal in the fields of nanotechnology and materials science. Paper Title: Mechanically and Functionally Resilient Piezoelectric Fiber Coils and Knots for Reliable Self-Powered Sensing DOI: doi/10.1021/acsnano.5c19628 Author Information: Yong Jun Choi 1 (KAIST, First Author), JungHun Park 1 (KAIST, Co-author), Jisoo Nam 1 (KAIST, Co-author), Gi-Dong Sim 1 (KAIST, Co-author), Myung-Gil Kim 2 (Sungkyunkwan University, Co-author), Miso Kim (KAIST, Corresponding Author) This research was conducted with support from the BRIDGE Convergence Research and Development Program (RS-2023-00254689), the Nano·Material Technology Development Program (RS-2024-00468995), and the Next-Generation Semiconductor-Compatible Micro-Substrate Technology Development Program (RS-2024-00433654) funded by the National Research Foundation of Korea under the Ministry of Science and ICT.
2026.06.18 View 6806