KAIST

< Integrated Operation of Heterogeneous Logistics Robot Systems > 

KAIST announced on March 23rd that Professor Young Jae Jang's team from the Department of Industrial and Systems Engineering has constructed ‘KAIROS’ (KAIST AI Robot Orchestration Systems), a physical AI testbed that integrates and controls heterogeneous robots, sensors, facilities, and digital twins into a single system.

KAIROS is a 100% unmanned factory platform based on physical AI and is the first integrated testbed of its kind in Korea, developed with support from the Ministry of Science and ICT (MSIT). It is particularly noteworthy as a domestic integrated solution aimed at exporting "Dark Factories" in the future.

The most significant feature of KAIROS is its structure, which integrates and controls various factory equipment through a single AI agent-based Operating System (OS). While existing factory automation was operated around individual devices, KAIROS integrates Autonomous Mobile Robots (AMR), humanoid robots, collaborative robots, and automation facilities into a single intelligent platform. Through this, the concept of ‘Physical AI-based factory operation’—where the entire factory is operated like a single AI system—has been realized.

The core of this testbed is the 100% domestic integration of the entire process from sensors and control to data processing. By integrating key elements of a Dark Factory—including logistics robots (AMR), OHT, 3D shuttles, humanoid robots, collaborative robots, industrial sensors and PC controllers, wireless charging systems, digital twins and simulations, and AI-based integrated control and safety management systems—using domestic technology, the project has replaced factory automation equipment and software that were heavily dependent on foreign technology and laid the foundation for a ‘K-Manufacturing Factory Export Model.’

As part of the Physical AI Pre-verification Project, the MSIT has supported the establishment of a demonstration lab within the KAIST Industrial Management Building. On March 23, Vice Minister Bae Gyeong-hoon (Minister of Science and ICT) visited KAIST to announce the National Physical AI Strategy (Draft) and unveil the KAIROS-based Dark Factory demonstration site.

At the event, the factory operating system of the KAIST demonstration lab, joint physical AI demonstration results with Chonbuk National University, and the direction of the ‘Team Korea Physical AI (TK-PAI)’ alliance—a cooperative structure of domestic companies—were discussed.

< KAIROS Operation Plan Announcement >

< KAIROS Demonstration >

< KAIROS Factory Site >

KAIST plans to further advance the next-generation factory operating system (OS), covering the design, construction, and operation of Dark Factories through KAIROS, and to develop simulation and virtual verification environments.

In addition, the university intends to utilize the platform as a testing and evaluation site where domestic robot and automation companies can pre-verify highly reliable equipment, thereby increasing industrial applicability. Furthermore, the goal is to develop physical AI-based Dark Factory solutions capable of competing with global companies such as Siemens (Germany), FANUC (Japan), and Yaskawa (Japan) to pursue entry into the global market.

Kwang Hyung Lee, President of KAIST, stated, “KAIROS is the beginning of a new industrial paradigm where AI directly operates factories. KAIST will lead manufacturing innovation based on physical AI and contribute to ensuring South Korea’s leadership in global industrial competition.”

Professor Young Jae Jang, who led the construction of KAIROS, explained, “KAIROS goes beyond individual automation technologies to implement the concept of a factory operating system (OS) that integrates diverse robots and facilities into one system. It will serve as a foundation for domestic companies to verify physical AI technologies applicable to actual industrial sites and expand into the global market.”